Delta VFD-ED Series User manual

www.deltaww.com

Delta Elevator Drive

VFD-ED Series User Manual

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center

No.18, Xinglong Rd., Taoyuan City,

Taoyuan County 33068, Taiwan

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,

People's Republic of China (Post code: 215200)

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

ShangHai, P.R.C.

Post code : 201209

TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Ofce

2-1-14 Minato-ku Shibadaimon,

Tokyo 105-0012, Japan

TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Ofce

P.O. Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Ofce

Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil

TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865

Europe

Deltronics (The Netherlands) B.V.

Eindhoven Ofce

De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL: 31-40-2592850 / FAX: 31-40-2592851

*We reserve the right to change the information in this catalogue without prior notice.

Delta Elevator Drive VFD-ED Series User Manual

0-1

Preface

Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with

high-quality components and materials and incorporates the latest microprocessor technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of theAC

motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting

power to theAC motor drive. Keep this operating manual at hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar withAC motor drive are to do

installation, start-up and maintenance. Always read this manual thoroughly before using VFD-ED series AC Motor

Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury

and equipment damage. If you have any question, please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned

off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and

wait ten minutes for the capacitors to discharge to safe voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output

terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains

circuit power supply.

5. Ground the VFD-ED using the ground terminal. The grounding method must comply with the laws of the country

where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-ED series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or

other purpose.

7. VFD-ED series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by

high-voltage.

2. There are highly sensitive MOS components on the printed circuit boards. These components are especially

sensitive to static electricity. To prevent damage to these components, do not touch these components or the

circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,

excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be

damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the

motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be 240V (480V for 460V models) and the mains supply current

capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models)

Firmware version:

1.04

Table of Contents

CHAPTER 1 INTRODUCTION..................................................................................................................1-1

1-1 Receiving and Inspection..................................................................................................1-1

1-2 Nameplate Information.....................................................................................................1-1

1-3 Model Name....................................................................................................................1-1

1-4 Serial Number.................................................................................................................1-1

1-5 RFI Switch.....................................................................................................................1-2

1-6 Dimensions.....................................................................................................................1-6

CHAPTER 2 INSTALLATION ..................................................................................................................2-1

2-1 Minimum Mounting Clearance and Installation......................................................................2-1

2-2 Minimum Mounting Clearance.............................................................................................2-2

CHAPTER 3 WIRING................................................................................................................................3-1

3-1 Wiring...............................................................................................................................3-2

3-2 System Wiring Diagram.....................................................................................................3-5

CHAPTER 4 MAIN CIRCUIT TERMINALS .............................................................................................4-1

4-1 Main Circuit Diagram.........................................................................................................4-1

4-2 Main Circuit Terminals.......................................................................................................4-3

CHPATER 5 CONTROL TERMINALS......................................................................................................5-1

5-1 Remove the Cover before Wiring........................................................................................5-1

5-2 Specification of the Control Terminals.......................................................................5-3

5-3 Control Circuit Terminal Sockets..........................................................................................5-3

CHAPTER 6 OPTIONAL ACCESSORIES.............................................................................................6-1

6-1 All Brake Resistors and Brake Units Used in AC Motor Drives................................................6-1

6-2 Non-fuse Circuit Breaker....................................................................................................6-4

6-3 Fuse Specification Chart ....................................................................................................6-4

6-4 AC/DC Reactor..................................................................................................................6-5

6-5 Zero Phase Reactor.........................................................................................................6-7

6-6 EMI Filter........................................................................................................................6-10

6-7 Digital Keypad.................................................................................................................6-13

6-8 USB/RS-485 Communication Interface IFD6530…........................................................6-16

CHAPTER 7 OPTION CARDS..................................................................................................................7-1

Remove the top cover…...........................................................................................................7-1

Screws’ Specification for Option Card Terminals.........................................................................7-2

7-1 EMED-PGABD-1.............................................................................................................7-3

7-2 EMED-PGHSD-1.............................................................................................................7-7

CHAPTER 8 SPECIFICATION..................................................................................................................8-1

8-1 230V Series…………………………………...........................................................................8-1

8-2 460V Series…………………………………...........................................................................8-1

General Specifications……………………….............................................................................8-2

CHAPTER 9 DIGITAL KEYPAD ...............................................................................................................9-1

9-1 Descriptions of Digital Keypad ………………………………….............................................9-1

9-2 Operating the Built-in Digital Keypad ………………………………….....................................9-3

9-3 Description of Digital Keypad KPC-CC01 ………………………….....................................9-4

9-4 Function of Digital Keypad KPC-CC01 ………………………….....................................9-6

9-5 Fault Code Description of Digital Keypad KPC-CC01 ………………………...........................9-18

9-6 TPEditor Installation ………………………................................................................9-22

CHAPTER 10 AUTO-TUNING PROCESSS ...........................................................................................10-1

CHAPTER 11 SUMMARPY OF PARAMETERS.....................................................................................11-1

CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................12-1

CHAPTER 13 WARNING CODES..........................................................................................................13-1

CHAPTER 14 FAULT CODES................................................................................................................14-1

CHAPTER 15 SUGGESTION & ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES....15-1

CHAPTER 16 FUNCTION OF SAFETY TORQUE OFF.........................................................................16-1

APPENDIX A. AC MOTOR DRIVES EMC STANDARD INSTALLATION GUIDE………………………..i

Ch01 Introduction

1-1

01 Introduction

1-1 Receiving and Inspection

After receiving the AC motor drive, please check for the following:

1）Inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the

part number printed on the package corresponds with the part number indicated on the nameplate.

2）Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Install the

AC motor drive according to this manual.

3）Before applying the power, make sure that all the devices, including power, motor, control board and

digital keypad, are connected correctly.

4）When wiring the AC motor drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and

output terminals “U/T1, V/T2, W/T3” are correct to prevent drive damage.

5）When power is applied, select the language and set parameter groups via the digital keypad

(KPED-LE01). When executing a trial run, begin with a low speed and then gradually increase the

speed until the desired speed is reached.

1-2 Nameplate Information

Using 15HP/11kW 230V, 3-Phase as an example.

110ED23SW14380001

MODEL: VFD110ED23S

3PH180-264V 50/60Hz47A

3PH0-240V 45A

11kW/15HP

XX.XX

國際認證標示區；

序號；

機名稱；種

Model name

輸入端電壓/電流範圍；

Input voltage/current

輸出端電壓/電流範圍；

Output voltage/current

頻率範圍；

韌體版本；

生产识别；

FREQUENCY RANGE:

0-400Hz

1-3 Model Name

VFD 110 ED 23

Version type

Input Voltage

Ed series

Appicable motor capacity

Series name Variable Frequenc

Drive

)

(

23:230V 3-PHASE

43:460V 3-PHASE

022:3HP(2.2kW) 220:30HP(22kW)

040:5HP(4.0kW) 300:40HP(30kW)

055:7.5HP(5.5kW) 370:50HP(37kW)

075:10HP(7.5kW) 450:60HP(45kW)

110:15HP(11kW) 550:75HP(55kW)

150:20HP(15kW) 750:100HP(75kW)

185:25HP(18.5kW)

1-4 Serial Number

110ED23

W 14 38 0001

Production number

Production week

Production year

Production factory

Model numbe

T: Taoyuan W:Wujiang

230V 3-PHASE 15HP(11kW)

1-2

1-5 RFI Switch

The AC motor drive may emit the electrical noise. The RFI switch is used to suppress the interference

(Radio Frequency Interference) on the power line. The RFI Switch of Frame C, D, E are at similar position

(Frame B doesn’t have a RFI Switch). Open the top cover to remove the RFI switch as shown in the

image below.

錯誤的安裝將會導致變頻器及選配品損

壞，安裝前請務必參閱使用手冊後才進

行裝配。

警告

Incorrect installation may result indamage to op-

tion

or inverter.Please refer to operation manual for

installation i nstructions.

CAUTION

rame

RFI Switch

Ch01 Introduction

1-3

Isolating main power from ground:

When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an

asymmetric ground system (TN), the RFI short-circuit cable must be cut off. Cutting off the short-circuit

cable also cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central

circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage

current.

Important points regarding ground connection

To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the

Power Regenerative Unit must be properly grounded during installation.

The diameter of the cables must meet the size specified by safety regulations.

The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety

regulations.

The shielded cable can only be used as the ground for equipment when the aforementioned points

are met.

When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power

Regenerative Units in series. As shown below

Best wiring setup for ground wires

Ground terminal

Pay particular attention to the following points:

After turning on the main power, do not cut the RFI short-circuit cable while the power is on.

Make sure the main power is turned off before cutting the RFI short-circuit cable.

Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may

occur once the transient voltage exceeds 1000V.

If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all

controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,

when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic

compatible.

The RFI short-circuit cable may not be cut off if the main power is a grounded power system.

The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a

high voltage test to the entire facility, the main power and the motor must be disconnected if leakage

current is too high.

1-4

Floating Ground System (IT Systems)

A floating ground system is also called IT system, ungrounded system, or high impedance/resistance

(greater than 30Ω) grounding system.

Disconnect the ground cable from the internal EMC filter.

In situations where EMC is required, check whether there is excess electromagnetic radiation

affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide

enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side

between the main circuit and the control terminals to increase security.

Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus

connecting power input to ground. This is very dangerous and can easily damage the Power

Regenerative Unit.

Asymmetric Ground System (Corner Grounded TN Systems)

Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit

carries power.

In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system

from grounding through the RFI capacitor, damaging the Power Regenerative Unit.

RFI short-circuit cable must be cut off

1. Grounding at a corner in a triangle configuration

2. Grounding at a midpoint in a polygonal

configuration

3. Grounding at one end in a single-phase

configuration

4. No stable neutral grounding in a three-phase

autotransformer configuration

Ch01 Introduction

1-5

Use RFI short-circuit

Internal grounding through RFI capacitor, which reduces

electromagnetic radiation. In a situation with higher

requirements for electromagnetic compatibility, and using a

symmetrical grounding power system, an EMC filter can be

installed. For example, the diagram on the right is a

symmetrical grounding power system.

1-6

1-6 Dimensions

Frame B

VFD022ED21S, VFD037ED21S, VFD040ED23S/43S;

S1 S1

*D1: This dimension is for flange mounting application reference.

DIMENSIONAL

193.5

[7.60]

162.5

[6.39]

WW1

UNIT:mm[inch]

FRAME

6.5

[0.26]

247.0

[9.71]

230.0

[9.04]

HH1 H2

260.0

[10.22]

133.5

[5.25]

D1*

58.0

[2.28]

SEE DETAIL A

SEE DETAIL B

DETAIL A

(MOUNTING HOLE)

DETAIL B

(MOUNTING HOLE)

ABC

138.6

[5.46]

67.6

[2.66]

17.6

[0.69]

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