Delta AS Series User manual

www.deltaww.com

AS Series Operation Manual

2018/09/25

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center

No.18, Xinglong Rd., Taoyuan City,

Taoyuan County 33068, Taiwan

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,P.R.C. 215200

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

ShangHai, P.R.C. 201209

TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Ofce

2-1-14 Minato-ku Shibadaimon,

Tokyo 105-0012, Japan

TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd.

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Ofce

P.O. Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A.

Sao Paulo Ofce

Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil

TEL: 55 11 3568-3855 / FAX: 55 11 3568-3865

Europe

Delta Electronics (Netherlands) B.V.

Eindhoven Ofce

De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL : +31 (0)40-8003800 / FAX : +31 (0)40-8003898

AS-0249420-04

*We reserve the right to change the information in this manual without prior notice.

AS Series Operation Manual

Revision History

Version

Revision

Date

The first version was published.

2016/11/30

2nd

1.Added new models AS08AD-B, AS08AD-C and

UB-10-IO32D product information.

2.Updated module weights.

3.Updated Emergency Request Message information

2018/02/09

3rd 1.Chapter 2: Specification Corrections 2018/03/22

4th

1.Updated new models AS08AD-B/C, AS02/04PU-A,

AS320T/P-B, AS300N-A, AS228R/T/P-A,

AS218RX/TX/PX-A, AS06RTD-A, AS08TC-A, AS-FEN02

and AS01DNET-A product information

2.Chapter 9: Updated operation and monitor on the

webpage in section 9.10

3.Chapter 10: Updated AS200 series information

2018/09/25

AS Series Operation Manual

Table of Contents

Chapter 1 Product Introduction

1.1 Overview ...........................................................................................1-2

1.1.1 Related Manuals ............................................................................ 1-2

1.1.2 Models Descriptions........................................................................ 1-2

1.2 Overview .........................................................................................1-11

1.3 Characteristics.................................................................................1-11

Chapter 2 Specifications and System Configuration

2.1 General Specifications .......................................................................2-3

2.2 CPU Module Specifications.................................................................2-3

2.2.1 Functional specifications ................................................................. 2-3

2.2.2 Electrical specifications ................................................................... 2-5

2.2.3 Ethernet Specifications ................................................................... 2-8

2.2.4 CPU Module Profiles........................................................................ 2-9

2.2.5 CPU Module Input/Output Terminals ............................................... 2-14

2.3 Digital Input/Output Module Specifications ....................................2-17

2.3.1 General Specifications .................................................................. 2-17

2.3.2 Digital Input/Output Module Profiles ............................................... 2-19

2.3.3 Digital Input/Output Module Terminals ............................................ 2-27

2.4 Analog Input/Output Module Specifications....................................2-33

2.4.1 General Specifications .................................................................. 2-33

2.4.2 Analog Input/Output Module Profiles .............................................. 2-40

2.4.3 Analog Input/Output Terminals ...................................................... 2-41

2.4.4 Analog Input/Output Device Settings .............................................. 2-42

2.5 Temperature Measurement Modules Specifications .........................2-45

2.5.1 General Specifications .................................................................. 2-45

2.5.2 Temperature Measurement Module Profiles ...................................... 2-47

2.5.3 Temperature Measurement Module Dimensions ................................ 2-49

2.5.4 Temperature Measurement Module Device Setting............................ 2-50

2.6 Positioning Module Specifications....................................................2-52

2.6.1 General Specifications .................................................................. 2-52

2.6.2 Positioning Module Profiles ............................................................ 2-53

2.6.3 Positioning Module Terminals ......................................................... 2-54

2.7 Network Module Specifications........................................................2-55

2.7.1 General Specifications ................................................................... 2-55

2.7.2 Network Module Profiles ................................................................ 2-56

2.7.3 Network Module Device Setting ...................................................... 2-59

2.8 Load Cell Module Specifications....................................................... 2-60

2.8.1 General Specifications ................................................................... 2-60

2.8.2 Load Cell Module Profiles ............................................................... 2-61

2.8.3 Load Cell Module Dimensions ......................................................... 2-62

2.8.4 Load Cell Module Device Setting ..................................................... 2-62

2.9 Extension Card Specifications.......................................................... 2-63

2.9.1 General Specifications ................................................................... 2-63

2.9.2 Extension Card Profiles .................................................................. 2-66

2.9.3 Function Card Weights ................................................................... 2-67

2.10 Power Supply Module Specifications ............................................... 2-68

2.10.1 General Specifications ................................................................... 2-68

2.10.2 Power Supply Module Profiles ......................................................... 2-68

2.10.3 Power Supply Module Terminals ...................................................... 2-69

Chapter 3 Installing Software

3.1 Installing and Uninstalling ISPSoft ...................................................3-2

3.1.1 Installing ISPSoft ........................................................................... 3-2

3.1.2 Uninstalling ISPSoft ....................................................................... 3-6

3.2 Installing and Uninstalling COMMGR .................................................3-7

3.2.1 Installing COMMGR ........................................................................ 3-7

3.2.2 Uninstalling COMMGR ..................................................................... 3-9

Chapter 4 Installing Hardware

4.1 Installation........................................................................................ 4-2

4.2 Wiring ............................................................................................... 4-5

4.2.1 Wiring a Power Supply Module ......................................................... 4-5

4.2.2 Wiring I/O Modules ........................................................................ 4-5

Chapter 5 Devices

5.1 Introduction of Devices ......................................................................... 5-2

5.1.1 Device Table ................................................................................. 5-2

5.1.2 Basic Structure of I/O Storages ....................................................... 5-3

5.1.3 Relation Between the PLC Action and the Device Type ........................ 5-4

5.1.4 Latched Areas in the Device Range .................................................. 5-4

iii

5.2. Device Functions ..................................................................................5-5

5.2.1 Values and Constants ..................................................................... 5-6

5.2.2 Floating-point Numbers .................................................................. 5-8

5.2.3 Strings ....................................................................................... 5-10

5.2.4 Input Relays (X) .......................................................................... 5-11

5.2.5 Output Relays (Y) ........................................................................ 5-12

5.2.6 Auxiliary Relays (M) ..................................................................... 5-12

5.2.7 Special Auxiliary Relays (SM) ........................................................ 5-13

5.2.8 Stepping Relays (S) ..................................................................... 5-13

5.2.9 Timers (T) ................................................................................... 5-13

5.2.10 16-bit Counters ........................................................................... 5-15

5.2.11 32-bit Counters (HC) .................................................................... 5-17

5.2.12 Data Registers (D) ....................................................................... 5-19

5.2.13 Special Data Registers (SR)........................................................... 5-20

5.2.14 Index Register (E) ........................................................................ 5-20

5.2.15 File Registers (FR)........................................................................ 5-20

Chapter 6 Writing a Program

6.1 Quick Start ........................................................................................6-2

6.1.1 Example ....................................................................................... 6-2

6.1.2 Hardware ...................................................................................... 6-2

6.1.3 Program ....................................................................................... 6-3

6.2 Procedure for Creating a Project in ISPSoft.......................................6-4

6.3 Creating a Project..............................................................................6-5

6.4 Hardware Configuration ....................................................................6-6

6.4.1 Configuring a Module ...................................................................... 6-6

6.4.2 Setting the Parameters ................................................................... 6-6

6.5 Creating a Program ...........................................................................6-8

6.5.1 Adding a Ladder Diagram ................................................................ 6-8

6.5.2 Basic Editing ─ Creating a Contact and a Coil .................................. 6-10

6.5.3 Basic Editing ─ Inserting a Network and Typing an Instruction ........... 6-13

6.5.4 Basic Editing ─ Selection of a Network and Operation ....................... 6-15

6.5.5 Basic Editing ─ Connecting a Contact in Parallel ............................... 6-17

6.5.6 Basic Editing ─ Editing a Comment ................................................. 6-18

6.5.7 Basic Editing ─ Inserting an Applied Instruction ............................... 6-19

6.5.8 Basic Editing ─ Creating a Comparison Contact and Typing a Constant 6-21

6.5.9 Writing a Program ........................................................................ 6-22

6.5.10 Checking and Compiling a Program ................................................ 6-23

6.6 Testing and Debugging a Program .................................................. 6-25

6.6.1 Creating a Connection ................................................................... 6-25

6.6.2 Downloading a Program and Parameters .......................................... 6-27

6.6.3 Connection Test ............................................................................ 6-29

6.7 Setting a Real-time Clock ................................................................ 6-37

Chapter 7 Memory Card

7.1 Overview of Memory Cards................................................................7-2

7.1.1 Appearances of Memory Cards ........................................................ 7-2

7.1.2 Memory Card Specifications ............................................................ 7-2

7.2 Before using a Memory Card..............................................................7-3

7.2.1 Formatting a Memory Card ............................................................. 7-3

7.3 Installing and Removing a Memory Card ...........................................7-3

7.3.1 Memory Card Slot in a CPU Module .................................................. 7-3

7.3.2 Installing a Memory Card ................................................................ 7-4

7.3.3 Removing a Memory Card ............................................................... 7-4

7.4 Memory Card Contents ...................................................................... 7-4

7.4.1 Initializing a Memory Card .............................................................. 7-4

7.4.2 Folder Structure in a Memory Card ................................................... 7-5

7.5 Introduction to the CARD Utility........................................................7-6

7.6 Backing Up a Project ......................................................................... 7-7

7.7 Restoring a Project.......................................................................... 7-11

7.8 Restoration Starts Once CPU is supplied with Power.......................7-15

7.9 CPU Error Log.................................................................................. 7-15

Chapter 8 Hardware Configuration and Data Exchange Setups

8.1 Hardware Configuration Tool for AS Series Modules - HWCONFIG.....8-2

8.1.1 Introduction of the HWCONFIG Environment .......................................... 8-2

8.1.2 Configuring a Module .......................................................................... 8-4

8.2 Setting the Parameters in an AS Series CPU Module........................8-16

8.2.1 Opening the PLC Parameter Setting Window .......................................... 8-16

8.2.2 Setting the Basic CPU Parameters ........................................................ 8-18

8.2.3 Configuring AS - Series Remote Modules .............................................. 8-36

8.3 Data Exchange - COM1, Data Exchange - COM2 and Data Exchange –

Ethernet........................................................................................... 8-40

8.3.1 Device Settings Dialog Box Descriptions ............................................... 8-40

8.4 Setting Parameters in a Module.......................................................8-44

8.4.1 Parameters in a Module ..................................................................... 8-44

8.4.2 Exporting and Importing the Parameters in a Module ............................. 8-47

8.4.3 Updating Parameters in a Module ........................................................ 8-47

8.4.4 Setting Parameters in an SCM ............................................................ 8-48

Chapter 9 EtherNet/IP

9.1 Introduction ......................................................................................9-4

9.1.1 EtherNet/IP ................................................................................... 9-4

9.1.2 Definitions of Common Network Terms ............................................. 9-4

9.1.3 Ethernet Features .......................................................................... 9-5

9.2 Installation........................................................................................9-6

9.2.1 EtherNet/IP Device ......................................................................... 9-6

9.2.2 Network Cable Installation .............................................................. 9-6

9.3 Specifications ..................................................................................9-10

9.3.1 Ethernet Specification ................................................................... 9-10

9.3.2 EtherNet/IP Specification .............................................................. 9-10

9.3.3 EtherNet Communication Port ........................................................ 9-12

9.4 EIP Builder ......................................................................................9-13

9.4.1 Run the EIP Builder ...................................................................... 9-13

9.4.2 Set up the IP Address ................................................................... 9-15

9.4.3 Network ...................................................................................... 9-23

9.4.4 Data Mapping .............................................................................. 9-33

9.4.5 Diagnosis .................................................................................... 9-40

9.5 Programming...................................................................................9-42

9.5.1 Explicit Message ............................................................................... 9-42

9.5.2 TAG ................................................................................................. 9-42

9.6 Troubleshooting ..............................................................................9-47

9.6.1 Error Code Classification .................................................................... 9-47

9.6.2 Error Codes & How to fix them ............................................................ 9-47

9.7 Studio 5000 Software Operation......................................................9-51

9.7.1 Architecture ..................................................................................... 9-51

9.7.2 Create a New Project ......................................................................... 9-51

9.7.3 Create a Scanner .............................................................................. 9-53

9.7.4 Connect to a Delta Adapter ................................................................ 9-55

9.7.5 Editing Corresponding Addresses for AS300 ......................................... 9-60

9.7.6 Download ......................................................................................... 9-61

9.7.7 Data Mapping ................................................................................... 9-62

9.8 CIP Object ....................................................................................... 9-64

9.8.1 Object List ........................................................................................ 9-64

9.8.2 Data Type ......................................................................................... 9-65

9.8.3 Identity Object (Class ID: 01 Hex) ....................................................... 9-68

9.8.4 Message Router Object (Class ID: 02 Hex) ............................................ 9-70

9.8.5 Assembly Object (Class ID: 04 Hex) ..................................................... 9-71

9.8.6 Connection Manager Object (Class ID: 06 Hex) ..................................... 9-73

9.8.7 Port Object (Class ID: F4 Hex) ............................................................ 9-75

9.8.8 TCP/IP Interface Object (Class ID: F5 Hex) ........................................... 9-77

9.8.9 Ethernet Link Object (Class ID: F6 Hex) ............................................... 9-80

9.8.10 X Register (Class ID: 350 Hex) .......................................................... 9-83

9.8.11 Y Register (Class ID: 351 Hex) .......................................................... 9-84

9.8.12 D Register (Class ID: 352 Hex) .......................................................... 9-85

9.8.13 M Register (Class ID: 353 Hex) .......................................................... 9-86

9.8.14 S Register (Class ID: 354 Hex) .......................................................... 9-86

9.8.15 T Register (Class ID: 355 Hex) .......................................................... 9-87

9.8.16 C Register (Class ID: 356 Hex) .......................................................... 9-88

9.8.17 HC Register (Class ID: 357 Hex) ........................................................ 9-89

9.8.18 SM Register (Class ID: 358 Hex) ........................................................ 9-90

9.8.19 SR Register (Class ID: 359 Hex) ........................................................ 9-91

9.9 Delta EIP Product List ..................................................................... 9-92

9.9.1 Delta EIP Products ............................................................................. 9-92

9.9.2 Delta EIP Products, DLR (Device Level Ring) supported .......................... 9-92

9.9.3 Delta EIP Products, Scanner supported ................................................. 9-92

9.10 Operation and Monitor on the Web..................................................9-93

9.10.1 Getting Started ................................................................................ 9-93

9.10.1.1 Exploring the webpage ............................................................... 9-93

9.10.1.2 Using the Webpage .................................................................... 9-94

9.10.1.3 Login ........................................................................................ 9-95

9.10.1.4 Menu ........................................................................................ 9-95

9.10.2 Device Information ....................................................................... 9-97

9.10.3 Network configuration ................................................................... 9-97

9.10.3.1 Account management ................................................................ 9-97

9.10.4 Data Monitoring .......................................................................... 9-100

9.10.4.1 Data Monitoring Setup Page ..................................................... 9-100

9.10.4.2 Data Monitor Table Pages ........................................................ 9-104

9.10.5 Diagnostic.................................................................................. 9-105

9.10.5.1 Hardware Status Page ............................................................. 9-105

9.10.6 Configurations ............................................................................ 9-107

9.10.6.1 Save Configuration Page .......................................................... 9-107

vii

9.11 Delta EIP Product Application (with OMRON Products) .................9-107

9.11.1 Architecture ............................................................................... 9-107

9.11.2 TAG Connection .......................................................................... 9-108

9.11.3 IO Connection ............................................................................ 9-123

Chapter 10 CANopen Funciton and Operation

10.1 Introduction to CANopen.................................................................10-2

10.1.1 CANopen Function Descriptions...................................................... 10-2

10.1.2 The Input/Output Mapping Areas ................................................... 10-3

10.2 Installation and Network Topology..................................................10-4

10.2.1 The Dimensions of AS-FCOPM ........................................................ 10-4

10.2.2 AS-FCOPM on AS300 PLC .............................................................. 10-5

10.2.3 Configure the AS-FCOPM with HWCONFIG ....................................... 10-5

10.2.4 The CAN Interface and Network Topology ........................................ 10-6

10.3 The CANopen Protocol ...................................................................10-10

10.3.1 Introduction to the CANopen Protocol ............................................ 10-10

10.3.2 The CANopen Communication Object ............................................. 10-12

10.3.3 The Predefined Connection Set ..................................................... 10-17

10.4 Sending SDO, NMT and Reading Emergency Message through the Ladder

Diagram.........................................................................................10-18

10.4.1 Data Structure of SDO Request Message ........................................ 10-19

10.4.2 Data Structure of NMT Message .................................................... 10-21

10.4.3 Data Structure of EMERGENCY Request Message ............................ 10-22

10.4.4 Example of Sending SDO through the Ladder Diagram .................... 10-24

10.5 Troubleshooting ............................................................................10-26

10.5.1 CANopen Network Node State Display ........................................... 10-26

10.6 Application Example ......................................................................10-28

10.7 Object Dictionary...........................................................................10-35

Chapter 11 CPU Module Operating Principles

11.1 CPU Module Operations ...................................................................11-2

11.1.1 Procedure ................................................................................... 11-2

11.1.2 I/O Refreshing and Communication Service ..................................... 11-3

11.2 CPU Module Operating Modes..........................................................11-3

11.2.1 Operating Modes .......................................................................... 11-3

11.2.2 Status and Operation under Different Operating Modes ..................... 11-4

viii

Chapter 12 Troubleshooting

12.1 Troubleshooting .............................................................................. 12-2

12.1.1 Basic troubleshooting steps ............................................................ 12-2

12.1.2 Clear the Error States.................................................................... 12-2

12.1.3 Troubleshooting SOP ..................................................................... 12-3

12.1.4 System Log .................................................................................. 12-4

12.2 Troubleshooting for CPU Modules.................................................... 12-5

12.2.1 ERROR LED Indicators Are ON ........................................................ 12-5

12.2.2 ERROR LED Indicators Blinking Every 0.5 Seconds ............................ 12-5

12.2.3 ERROR LED Indicators Blinking Rapidly Every 0.2 Seconds ................. 12-7

12.2.4 ERROR LED Indicators Slow Blinking Every 3 Seconds and Lighting up

for 1 Second ................................................................................. 12-7

12.2.5 BAT. LOW LED Indicators Are ON .................................................... 12-7

12.2.6 BAT. LOW LED Indicators Blinking Every 0.5 Seconds ........................ 12-7

12.2.7 The LED RUN and ERROR Indicators are Blinking Simultaneously Every

0.5 Seconds ................................................................................ 12-8

12.2.8 The RUN and LED Indicators are Blinking One After Another Every

0.5 Seconds. ............................................................................... 12-8

12.2.9 Other Errors (Without LED Indicators) ............................................. 12-8

12.3 Troubleshooting for I/O Modules .................................................. 12-14

12.3.1 Troubleshooting for Analog Modules (AD/DA/XA) and Temperature

Modules (RTD/TC) ....................................................................... 12-14

12.3.2 Troubleshooting for the Load Cell Module AS02LC ........................... 12-15

12.3.3 Troubleshooting for the Module AS00SCM as a Communication

Module ....................................................................................... 12-16

12.3.4 Troubleshooting for the Module AS00SCM as a Remote Module ......... 12-17

12.3.5 Troubleshooting for AS01DNET Modules ........................................ 12-18

12.4 Error Codes and LED Indicators for CPU Modules ..........................12-18

12.4.1 Error Codes and LED Indicators for CPU Modules ............................ 12-19

12.4.2 Error Codes and LED Indicators for Analog/Temperature Modules ..... 12-24

12.4.3 Error Codes and LED Indicators for Load Cell Module AS02LC ........... 12-25

12.4.4 Error Codes and LED Indicators for Module AS00SCM as a Communication

Module ....................................................................................... 12-25

12.4.5 Error Codes and LED Indicators for Module AS00SCM as a Remote

Module ....................................................................................... 12-25

12.4.6 Error Codes and LED Indicators for Module AS01DNET

(Master/Slave Mode) .................................................................... 12-26

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