Delta VFD-E User manual

Preface

Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is

manufactured with high-quality components and materials and incorporate the latest microprocessor

technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following

safety guidelines before connecting power to the AC motor drive. Keep this operating manual at

hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor

drive are to do installation, start-up and maintenance. Always read this manual thoroughly before

using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.

Failure to comply may result in personal injury and equipment damage. If you have any questions,

please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power

has been turned off. To prevent personal injury, please ensure that power has turned off before

opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage

levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and

W/T3 directly to the AC mains circuit power supply.

5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws

of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1-

phase motors or other purpose.

7. VFD-E series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive

easily damage by high-voltage.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,

high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic

particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or

electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the

equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the

motor may be damaged. Please use a frequency inverter duty motor or add an AC output

reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be ≤240V (≤480V for 460V models) and the mains

supply current capacity must be ≤5000A RMS (≤10000A RMS for the ≥40hp (30kW) models).

DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc. Lonwork is a

registered trademark of Echelon Corporation. Profibus is a registered trademark of Profibus

International. CANopen is a registered trademark of CAN in Automation (CiA). Other trademarks

belong to their respective owners.

Table of Contents

Preface .............................................................................................................i

Table of Contents..........................................................................................iii

Chapter 1 Introduction................................................................................1-1

1.1 Receiving and Inspection ................................................................... 1-2

1.1.1 Nameplate Information................................................................ 1-2

1.1.2 Model Explanation ...................................................................... 1-2

1.1.3 Series Number Explanation ........................................................ 1-3

1.1.4 Drive Frames and Appearances ................................................. 1-3

1.1.5 Remove Instructions ................................................................... 1-6

1.2 Preparation for Installation and Wiring ............................................... 1-7

1.2.1 Ambient Conditions..................................................................... 1-7

1.2.2 DC-bus Sharing: Connecting the DC-bus of the AC Motor Drives in

Parallel............................................................................................... 1-10

1.3 Dimensions....................................................................................... 1-11

Chapter 2 Installation and Wiring ..............................................................2-1

2.1 Wiring ................................................................................................. 2-2

2.2 External Wiring ................................................................................. 2-12

2.3 Main Circuit ...................................................................................... 2-13

2.3.1 Main Circuit Connection............................................................ 2-13

2.3.2 Main Circuit Terminals .............................................................. 2-16

2.4 Control Terminals ............................................................................. 2-17

Chapter 3 Keypad and Start Up..................................................................3-1

3.1 Keypad ...............................................................................................3-1

3.2 Operation Method ...............................................................................3-2

3.3 Trial Run .............................................................................................3-3

Chapter 4 Parameters..................................................................................4-1

4.1 Summary of Parameter Settings.........................................................4-2

4.2 Parameter Settings for Applications..................................................4-29

4.3 Description of Parameter Settings ....................................................4-34

4.4 Summary of Parameter Settings (for VFD*E*C models).................4-139

Chapter 5 Troubleshooting.........................................................................5-1

5.1 Over Current (OC) ..............................................................................5-1

5.2 Ground Fault.......................................................................................5-2

5.3 Over Voltage (OV) ..............................................................................5-2

5.4 Low Voltage (Lv).................................................................................5-3

5.5 Over Heat (OH)...................................................................................5-4

5.6 Overload .............................................................................................5-4

5.7 Keypad Display is Abnormal ...............................................................5-5

5.8 Phase Loss (PHL)...............................................................................5-5

5.9 Motor cannot Run ...............................................................................5-6

5.10 Motor Speed cannot be Changed .....................................................5-7

5.11 Motor Stalls during Acceleration .......................................................5-8

5.12 The Motor does not Run as Expected ..............................................5-8

5.13 Electromagnetic/Induction Noise ......................................................5-9

5.14 Environmental Condition...................................................................5-9

5.15 Affecting Other Machines................................................................5-10

Chapter 6 Fault Code Information and Maintenance................................6-1

6.1 Fault Code Information....................................................................... 6-1

6.1.1 Common Problems and Solutions............................................... 6-1

6.1.2 Reset .......................................................................................... 6-5

6.2 Maintenance and Inspections............................................................. 6-5

Appendix A Specifications ........................................................................ A-1

Appendix B Accessories ........................................................................... B-1

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1

B.1.1 Dimensions and Weights for Brake Resistors ............................ B-4

B.2 Non-fuse Circuit Breaker Chart ..........................................................B-8

B.3 Fuse Specification Chart ....................................................................B-9

B.4 AC Reactor ......................................................................................B-10

B.4.1 AC Input Reactor Recommended Value...................................B-10

B.4.2 AC Output Reactor Recommended Value ................................ B-10

B.4.3 Applications ..............................................................................B-11

B.5 Zero Phase Reactor (RF220X00A) ..................................................B-14

B.6 Remote Controller RC-01.................................................................B-14

B.7 PU06................................................................................................B-15

B.7.1 Description of the Digital Keypad VFD-PU06 ........................... B-15

B.7.2 Explanation of Display Message...............................................B-15

B.7.3 Operation Flow Chart ............................................................... B-16

B.8 KPE-LE02 ........................................................................................B-17

B.8.1 Description of the Digital Keypad KPE-LE02............................B-17

B.8.2 How to Operate the Digital Keypad .......................................... B-19

B.8.3 Reference Table for the 7-segment LED Display of the Digital

Keypad ...............................................................................................B-20

B.9 Extension Card................................................................................ B-21

B.9.1 Relay Card................................................................................B-21

B.9.2 Digital I/O Card .........................................................................B-22

B.9.3 Analog I/O Card ........................................................................B-22

B.9.4 Communication Card ................................................................B-22

B.9.5 Speed Feedback Card ..............................................................B-23

B.10 Fieldbus Modules .......................................................................... B-23

B.10.1 DeviceNet Communication Module (CME-DN01) ...................B-23

B.10.1.1 Panel Appearance and Dimensions ................................B-23

B.10.1.2 Wiring and Settings .........................................................B-24

B.10.1.3 Mounting Method ............................................................B-24

B.10.1.4 Power Supply ..................................................................B-25

B.10.1.5 LEDs Display...................................................................B-25

B.10.2 LonWorks Communication Module (CME-LW01) ...................B-25

B.10.2.1 Introduction .....................................................................B-25

B.10.2.2 Dimensions .....................................................................B-26

B.10.2.3 Specifications ..................................................................B-26

B.10.2.4 Wiring..............................................................................B-26

B.10.2.5 LED Indications ...............................................................B-27

B.10.3 Profibus Communication Module (CME-PD01).......................B-27

B.10.3.1 Panel Appearance...........................................................B-27

B.10.3.2 Dimensions .....................................................................B-28

B.10.3.3 Parameters Settings in VFD-E ........................................B-28

B.10.3.4 Power Supply.................................................................. B-28

B.10.3.5 PROFIBUS Address .......................................................B-28

B.10.4 CME-COP01 (CANopen)........................................................ B-29

B.10.4.1 Product Profile ................................................................B-29

B.10.4.2 Specifications.................................................................. B-29

B.10.4.3 Components ...................................................................B-30

B.10.4.4 LED Indicator Explanation & Troubleshooting ................ B-31

B.11 DIN Rail..........................................................................................B-33

B.11.1 MKE-DRA...............................................................................B-33

B.11.2 MKE-DRB...............................................................................B-34

B.11.3 MKE-EP.................................................................................. B-34

Appendix C How to Select the Right AC Motor Drive.............................. C-1

C.1 Capacity Formulas .............................................................................C-2

C.2 General Precaution............................................................................C-4

C.3 How to Choose a Suitable Motor .......................................................C-5

Appendix D How to Use PLC Function..................................................... D-1

D.1 PLC Overview....................................................................................D-1

D.1.1 Introduction ................................................................................D-1

D.1.2 Ladder Diagram Editor – WPLSoft .............................................D-1

D.2 Start-up ..............................................................................................D-2

D.2.1 The Steps for PLC Execution .....................................................D-2

D.2.2 Device Reference Table.............................................................D-3

D.2.3 WPLSoft Installation ...................................................................D-4

D.2.4 Program Input.............................................................................D-5

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