Delta VFD-B Series User manual

Preface

Thank you for choosing DELTA’s high-performance VFD-B Series. The VFD-B Series is manufactured with

high-quality components and materials and incorporate the latest microprocessor technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the

AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before

connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for

reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to

do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-B series AC

Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in

personal injury and equipment damage. If you have any questions, please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been

turned off. To prevent personal injury, please ensure that power has turned off before opening the AC

motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output

terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC

mains circuit power supply.

5. Ground the VFD-B using the ground terminal. The grounding method must comply with the laws of the

country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-B series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors

or other purpose.

7. VFD-B series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily

damage by high-pressure.

2. There are highly sensitive MOS components on the printed circuit boards. These components are

especially sensitive to static electricity. To prevent damage to these components, do not touch these

components or the circuit boards with metal objects or your bare hands.

3. Only quality person is allowed to install, wire and maintain AC motor drive.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,

excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric

shock.

4. To prevent personal injury, please keep children and unqualified people away from the equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor

may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent

damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be d240V (d480V for 460V models, d600V for 575V models)

and the mains supply current capacity must be d5000A RMS (d10000A RMS for the t40hp (30kW)

models).

Table of Contents

Chapter 1 Introduction.................................................................................................... 1-1

1.1 Receiving and Inspection....................................................................................................................... 1-1

1.1.1 Nameplate Information ................................................................................................................... 1-1

1.1.2 Model Explanation.......................................................................................................................... 1-1

1.1.3 Series Number Explanation............................................................................................................ 1-2

1.1.4 Drive Frames .................................................................................................................................. 1-2

1.2 Appearances.......................................................................................................................................... 1-2

1.3 Preparation for Installation and Wiring .................................................................................................. 1-4

1.3.1 Remove Keypad............................................................................................................................. 1-4

1.3.2 Remove Front Cover ...................................................................................................................... 1-6

1.4 Lifting ..................................................................................................................................................... 1-7

1.5 Storage .................................................................................................................................................. 1-8

Chapter 2 Installation and Wiring .................................................................................. 2-1

2.1 Ambient Conditions................................................................................................................................ 2-1

2.2 Installation.............................................................................................................................................. 2-1

2.3 Dimensions ............................................................................................................................................ 2-3

2.4 Wiring................................................................................................................................................... 2-12

2.4.1 Basic Wiring.................................................................................................................................. 2-13

2.4.2 External Wiring ............................................................................................................................. 2-18

2.4.3 Main Terminals Connections........................................................................................................ 2-19

2.4.4 Control Terminals ......................................................................................................................... 2-21

2.4.5 Main Circuit Terminals.................................................................................................................. 2-27

Chapter 3 Start Up........................................................................................................... 3-1

3.1 Preparations before Start-up ................................................................................................................. 3-1

3.2 Operation Method .................................................................................................................................. 3-2

3.3 Trial Run ................................................................................................................................................ 3-2

Chapter 4 Digital Keypad Operation .............................................................................. 4-1

4.1 Description of the Digital Keypad VFD-PU01........................................................................................ 4-1

4.2 How to Operate the Digital Keypad VFD-PU01..................................................................................... 4-3

Chapter 5 Parameters ..................................................................................................... 5-1

5.1 Summary of Parameter Settings............................................................................................................ 5-2

5.2 Parameter Settings for Applications .................................................................................................... 5-18

5.3 Description of Parameter Settings....................................................................................................... 5-24

Chapter 6 Fault Code Information.................................................................................. 6-1

6.1 Common Problems and Solutions ......................................................................................................... 6-1

6.2 Reset...................................................................................................................................................... 6-5

Chapter 7 Troubleshooting ............................................................................................ 7-1

7.1 Over Current (OC) ................................................................................................................................. 7-1

7.2 Ground Fault.......................................................................................................................................... 7-2

7.3 Over Voltage (OV) ................................................................................................................................. 7-2

7.4 Low Voltage (Lv).................................................................................................................................... 7-3

7.5 Over Heat (OH)...................................................................................................................................... 7-4

7.6 Overload ................................................................................................................................................ 7-4

7.7 Display of PU01 is Abnormal................................................................................................................. 7-5

7.8 Phase Loss (PHL).................................................................................................................................. 7-5

7.9 Motor cannot Run .................................................................................................................................. 7-6

7.10 Motor Speed cannot be Changed........................................................................................................ 7-7

7.11 Motor Stalls during Acceleration.......................................................................................................... 7-8

7.12 The Motor does not Run as Expected ................................................................................................. 7-8

Chapter 8 Maintenance and Inspections....................................................................... 8-1

Appendix A Specifications .............................................................................................A-1

Appendix B Accessories ................................................................................................B-1

B.1 All Braking Resistors & Braking Units Used in AC Motor Drives ..........................................................B-1

B.1.1 Dimensions and Weights for Braking Resistors.............................................................................B-3

B.1.2 Specifications for Braking Unit.......................................................................................................B-5

B.1.3 Dimensions for Braking Unit ..........................................................................................................B-6

B.2 AMD - EMI Filter Cross Reference........................................................................................................B-7

B.2.1 Dimensions ..................................................................................................................................B-11

B.3 PG Card (for Encoder) ........................................................................................................................B-19

B.3.1 PG02 Installation..........................................................................................................................B-19

B.3.2 PG03 ............................................................................................................................................B-24

B.4 Remote Controller RC-01....................................................................................................................B-28

B.5 Remote Panel Adapter (RPA 01) ........................................................................................................B-29

B.6 AC Reactor..........................................................................................................................................B-30

B.6.1 AC Input Reactor Recommended Value......................................................................................B-30

B.6.2 AC Output Reactor Recommended Value...................................................................................B-31

B.6.3 Applications for AC Reactor.........................................................................................................B-33

B.7 Zero Phase Reactor (RF220X00A) .....................................................................................................B-35

B.8 DC Choke Recommended Values ......................................................................................................B-36

B.9 Non-fuse Circuit Breaker Chart ...........................................................................................................B-38

B.10 Fuse Specification Chart ...................................................................................................................B-39

B.11 PU06..................................................................................................................................................B-41

B.11.1 Description of the Digital keypad VFD-PU06.............................................................................B-41

B.11.2 Explanation of Display Message................................................................................................B-41

B.11.3 Operation Flow Chart.................................................................................................................B-42

Appendix C How to Select the Right AC Motor Drive ..................................................C-1

C.1 Capacity Formulas ................................................................................................................................C-2

C.2 General Precaution ...............................................................................................................................C-4

C.3 How to Choose a Suitable Motor ..........................................................................................................C-5

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Revision 10/2005, BE13, SW V4.08 1-1

Chapter 1 Introduction

1.1 Receiving and Inspection

This VFD-B AC motor drive has gone through rigorous quality control tests at the factory before shipment.

After receiving the AC motor drive, please check for the following:



Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and

CD, dust covers and rubber bushings.



Inspect the unit to assure it was not damaged during shipment.



Make sure that the part number indicated on the nameplate corresponds with the part number of

your order.

1.1.1 Nameplate Information

Example for 1HP/0.75kW 3-phase 230V AC motor drive

Serial Number & Bar Code

AC Drive Model

Input Spec.

Output S pec.

Output Frequency Range

Enclosure type

MODE : VFD007B23A

INPUT : 3PH 200-240V 50/60Hz 5.7A

OUTPUT : 3PH 0-240V 5.0A 1.9kVA 1HP

Freq. Range : 0.1~400Hz

ENCLOSURE: TYPE 1

007B23A0T5011230

1.1.2 Model Explanation

VFD

Version Type

Mains Input Voltage

21: Single phase230V 23: Three phase230V

43: Three phase460V

B Series

007

Applicable motor capacity

007: 1 HP(0.7kW) 150: 20HP(15kW)

022: 3 HP(2.2kW) 220: 30 HP(22kW)

037: 5 HP(3.7kW) 300: 40HP(30kW)

055: 7.5HP(5.5kW) 370: 50 HP(37kW)

075: 10 HP(7.5kW) 450: 60HP(45kW)

110: 15 HP(11kW) 550: 75HP(55kW)

750: 100HP(75kW)

Series Name ( ariable requency rive)

V F D

53:575 Three phaseV

Chapter 1 Introduction_VFD-B Series

1-2 Revision 10/2005, BE13, SW V4.08

1.1.3 Series Number Explanation

0150T007B23A

Production number

Production year 2005

Production factory

Production week

(Taoyuan)

Model

230V 3-phase 1HP(0.75kW)

If the nameplate information does not correspond to your purchase order or if there are any

problems, please contact your distributor.

1.1.4 Drive Frames

Frame Power range Models

A1hp (0.75kW) VFD007B23A/43A/53A

A1 1-2hp (0.75-1.5kW) VFD007B21A, VFD015B21A/23A/43A/53A

A2 2-3hp (1.5-2.2kW) VFD015B21B/23B, VFD022B23B/43B/53A

B3-5hp (2.2-3.7kW) VFD022B21A, VFD037B23A/43A/53A

C7.5-15hp (5.5-11kW) VFD055B23A/43A/53A, VFD075B23A/43A/53A,

VFD110B23A/43A/53A

D20-30hp (15-22kW) VFD150B23A/43A/53A, VFD185B23A/43A/53A,

VFD220B23A/43A/53A

E 40-60hp (30-45kW) VFD300B43A/53A, VFD370B43A/53A, VFD450B43A/53A

E1 40-100hp (30-75kW) VFD300B23A, VFD370B23A, VFD550B43C/53A,

VFD750B43C/53A

F 75-100hp (55-75kW) VFD550B43A, VFD750B43A

Please refer to Chapter 2.3 for exact dimensions.

1.2 Appearances

(Refer to chapter 2.3 for exact dimensions)

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