Delta AH Series User manual

www.deltaww.com

AH Motion Controller -

Hardware Manual

2018-08-31

Industrial Automation Headquarters

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Asia

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Americas

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Europe

Delta Electronics (Netherlands) B.V.

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De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL : +31 (0)40-8003800 / FAX : +31 (0)40-8003898

AH-0259520-02

*We reserve the right to change the information in this manual without prior notice.

AH Motion Controller - Hardware Manual

AH Motion Controller Hardware Manual

Revision History

Version

Revision

Date

The first version was published.

2017/09/20

2nd

1. Modules including AH10EN-5A, AH15EN-5A,

AH10SCM-5A, AH15SCM-5A, AH10DNET-5A,

AH10PFBS-5A, AH10PFBM-5A, AHRTU-DNET-5A,

AHRTU-PFBS-5A, AHRTU-ETHN-5A and

AHBP03M2-5A (AH motion backplane) were

added in Chapter 1.

2. The information on modules including

AH10EN-5A, AH15EN-5A, AH10SCM-5A,

AH15SCM-5A, AH10DNET-5A, AH10PFBS-5A,

AH10PFBM-5A, AHRTU-DNET-5A,

AHRTU-PFBS-5A, AHRTU-ETHN-5A,

AHBP03M2-5A (AH motion backplane) as well as

updates on I/O network and module configuration

were added in Chapter 2.

3. The reference information on modules in Chapter

3 has changed to AH500 Series Hardware

Manual.

4. The reference information on modules in Chapter

4 has changed to AH500 Series Hardware

Manual.

5. Section 3.2.7: Update information concerning

contact 5 and contact 29.

6. Chapter 4: Change C0,C1, C2, C3 in output

circuit diagrams of a transistor to COM

2018/08/31

AH Motion Controller - Hardware Manual

Contents

Preface

P.1 Introduction ..................................................................................... II

P.1.1 Applicable Products ......................................................................... II

P.1.2 Related Manuals ............................................................................. II

P.2 Navigation between Manuals...........................................................III

Chapter 1 Product Introduction

1.1 The AH Series Motion Controller .....................................................1-2

1.1.1. Product Features...........................................................................1-3

1.1.2. Overview of the System Configurations ............................................1-6

1.2 AH Motion CPU Specifications.........................................................1-8

1.2.1 Environmental Specifications ..........................................................1-8

1.2.2 General Specifications....................................................................1-8

Chapter 2 System Configuration

2.1 Basic System Configuration............................................................2-2

2.1.1. AH Motion CPU Network Configuration..............................................2-3

2.1.2. AH500 Series Module Configuration .................................................2-4

2.2 Software Connection ....................................................................2-10

2.3 Overall Network Configuration .....................................................2-11

2.3.1 EtherNet/IP..................................................................................... 2-12

Chapter 3 Product Specifications

3.1 Environmental Specifications..........................................................3-2

3.2 AH Motion CPU................................................................................3-2

3.2.1 General Specifications....................................................................3-2

3.2.2 Motion Control Function Specifications..............................................3-5

3.2.3 Communication Ports.....................................................................3-6

3.2.4 I/O Addressing of AH Motion CPU ....................................................3-7

3.2.5 Profiles...................................................................................... 3-14

3.2.6 Dimensions.................................................................................3-15

3.2.7 Arrangement of Terminals.............................................................3-16

3.2.8 Memory Card Slot........................................................................3-16

3.3 I/O Modules ................................................................................. 3-17

Chapter 4 Installation and Wiring

4.1 Quick Review before Installation.................................................... 4-2

4.1.1 AH Motion Hardware Components ................................................... 4-2

4.2 Points to Note on Installation......................................................... 4-6

4.3 Installation..................................................................................... 4-7

4.3.1 CPU Rack Installation in a Control Panel........................................... 4-7

4.3.2 Mounting a Backplane ................................................................... 4-7

4.3.3 Installing a Module........................................................................ 4-9

4.3.4 Installing a Removable Terminal Block............................................4-10

4.3.5 Installing an External Terminal Module............................................4-14

4.3.6 Connecting Communication Cables.................................................4-15

4.3.7 Installing and Removing a Memory Card .........................................4-15

4.4 Points to Note about Wiring ......................................................... 4-16

4.5 Wiring Power Supply Modules ...................................................... 4-18

4.5.1 Precautions.................................................................................4-18

4.5.2 Ground.......................................................................................4-19

4.5.3 Wiring Power Supply Modules........................................................4-20

4.5.4 Power Consumption .....................................................................4-23

4.6 Wiring AH Motion CPU Modules .................................................... 4-24

4.6.1 Specifications of Inputs and Outputs...............................................4-24

4.6.2 Wiring AHxxEMC-5A.....................................................................4-27

4.7 Wiring I/O Modules...................................................................... 4-31

Chapter 5 Maintenance and Inspection

5.1 Cautions ......................................................................................... 5-2

5.2 Daily Maintenance .......................................................................... 5-2

5.2.1 Tools Required for Inspection.......................................................... 5-3

iii

5.2.2 Daily Inspection............................................................................5-3

5.3 Periodic Maintenance......................................................................5-4

5.3.1 Tools Required for Inspection..........................................................5-4

5.3.2 Periodic Inspection ........................................................................5-4

Appendices

A.1 EMC Standards for an AH Motion System...........................................A-2

A.1.1 EMC Standards Applicable to an AH Motion System............................A-2

A.1.2 Installation Instructions for the EMC Standards .................................A-3

A.1.3 Cables.........................................................................................A-4

Preface

Table of Contents

P.1 Introduction ....................................................................................................II

P.1.1 Applicable Products..................................................................................... II

P.1.2 Related Manuals ......................................................................................... II

P.2 Navigation between Manuals......................................................................... III

AH Motion Controller – Hardware Manual

P.1 Introduction

Thank you for purchasing the AH series Motion Controller CPU with our advanced motion control system.

This manual introduces the hardware structures, specifications, and the installation of AH motion controller system

products based on AH motion controller CPUs. Please ensure that you understand the configuration and operations of the

AH series motion control system, and use the AH series Motion Controller CPU correctly.

To obtain required information for different system configurations, you can navigate between different manuals of AH

Motion Controller series manuals and other related manuals.

P.1.1 Applicable Products

This manual relates to the following products

- AHxxEMC-5A (AH08EMC-5A/AH10EMC-5A/AH20EMC-5A)

- AH500 series modules

P.1.2 Related Manuals

The related manuals of the AH Motion Controller series motion controllers are composed of the following.

1. AH Motion Controller - Hardware Manual

It introduces function specifications, electrical specifications, appearances, dimensions, and etc.

2. ISPSoft User Manual

It introduces the use of ISPSoft, the programming languages (ladder diagrams, instruction lists, sequential function

charts, function block diagrams, and structured texts), the concept of POUs, the concept of tasks, and the operation of

motion control programming.

3. AH Motion Controller - Standard Instructions Manual

It introduces the elements for standard programming including devices, symbols and standard instructions.

4. AH Motion Controller - Operation Manual

It introduces basic knowledge of motion control structure, software/hardware setup, quick start of Software operations,

devices to be used, motion control operations and troubleshooting.

5. AH Motion Controller - Motion Control Instructions Manual

It introduces the elements for motion control programming including axis parameters, symbols and single

axis/multi-axes motion instructions.

6. AH500 Motion Control Module Manual

It introduces the specifications for the AH500 series motion control modules, the wiring, the instructions, and the

functions.

7. AH500 Module Manual

It introduces the use of special I/O modules of AH500 series PLCs. For example, network modules, analog I/O

modules, temperature measurement modules, and etc.

Preface

III

P.2 Navigation between Manuals

Before using the products, there are three manuals that should be utilized as fundamental information: AH Motion

Controller - Hardware Manual,ISPSoft User Manual, and AH Motion Controller - Standard Instructions Manual.

With the fundamental manuals, you can understand the basic information of hardware configuration, operation procedures

of the software, and the basic instructions for using the system.

To obtain required information for different system configurations and applications, refer to other manuals as indicated in

the table below. Reading all manuals related to your system configuration helps you make the most use of the AH series

motion control system.

Related manuals

General operation procedures

AH Motion series manuals

AH500 Motion Control Module Manual

AH500 Module Manual

Fundamental

AH Motion

Controller – Operation Manual

AH Motion Control

ler - Instructions Manual

AH Motion

Controller – Hardware Manual

ISPSoft User Manual

AH Motion

Controller – Standard

Instructions Manual

1. Overview of AH Motion Controller series

products V

2. Setting up hardware configuration for the

system

for motion control applications V

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules

3. Getting started with the software

for motion control applications V

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules V

4. Programming V V

for motion control applications V V

AH Motion Controller – Hardware Manual

Related manuals

General operation procedures

AH Motion series manuals

AH500 Motion Control Module Manual

AH500 Module Manual

Fundamental

AH Motion

Controller – Operation Manual

AH Motion Control

ler - Instructions Manual

AH Motion

Controller – Hardware Manual

ISPSoft User Manual

AH Motion

Controller – Standard

Instructions Manual

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules V

5. Testing and troubleshooting

for motion control applications V*

for communication (e.g. EtherCAT)

for additional motion control modules

for I/O extension using AH500 series

modules V* V

6. Maintenance and Inspection V

*Note: Information regarding Error codes and Indicators and the associated troubleshooting information are attached as

Appendices for a quick reference. For the complete troubleshooting of the system, refer to AH Motion Controller –

Operation Manual.

1-1

Chapter 1 Product Introduction

Table of Contents

1.1 The AH Series Motion Controller.................................................................1-2

1.1.1. Product Features.......................................................................................1-3

1.1.2. Overview of the System Configurations........................................................1-6

1.2 AH Motion CPU Specifications.....................................................................1-8

1.2.1 Environmental Specifications .....................................................................1-8

1.2.2 General Specifications ................................................................................1-8

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