Delta AH Series User manual

www.deltaww.com

AH Motion Controller -

Hardware Manual

2018-08-31

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center

No.18, Xinglong Rd., Taoyuan City,

Taoyuan County 33068, Taiwan

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,P.R.C. 215200

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

ShangHai, P.R.C. 201209

TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Ofce

2-1-14 Minato-ku Shibadaimon,

Tokyo 105-0012, Japan

TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd.

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Ofce

P.O. Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A.

Sao Paulo Ofce

Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil

TEL: 55 11 3568-3855 / FAX: 55 11 3568-3865

Europe

Delta Electronics (Netherlands) B.V.

Eindhoven Ofce

De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL : +31 (0)40-8003800 / FAX : +31 (0)40-8003898

AH-0259520-02

*We reserve the right to change the information in this manual without prior notice.

AH Motion Controller - Hardware Manual

AH Motion Controller Hardware Manual

Revision History

Version

Revision

Date

The first version was published.

2017/09/20

2nd

1. Modules including AH10EN-5A, AH15EN-5A,

AH10SCM-5A, AH15SCM-5A, AH10DNET-5A,

AH10PFBS-5A, AH10PFBM-5A, AHRTU-DNET-5A,

AHRTU-PFBS-5A, AHRTU-ETHN-5A and

AHBP03M2-5A (AH motion backplane) were

added in Chapter 1.

2. The information on modules including

AH10EN-5A, AH15EN-5A, AH10SCM-5A,

AH15SCM-5A, AH10DNET-5A, AH10PFBS-5A,

AH10PFBM-5A, AHRTU-DNET-5A,

AHRTU-PFBS-5A, AHRTU-ETHN-5A,

AHBP03M2-5A (AH motion backplane) as well as

updates on I/O network and module configuration

were added in Chapter 2.

3. The reference information on modules in Chapter

3 has changed to AH500 Series Hardware

Manual.

4. The reference information on modules in Chapter

4 has changed to AH500 Series Hardware

Manual.

5. Section 3.2.7: Update information concerning

contact 5 and contact 29.

6. Chapter 4: Change C0,C1, C2, C3 in output

circuit diagrams of a transistor to COM

2018/08/31

AH Motion Controller - Hardware Manual

Contents

Preface

P.1 Introduction ..................................................................................... II

P.1.1 Applicable Products ......................................................................... II

P.1.2 Related Manuals ............................................................................. II

P.2 Navigation between Manuals...........................................................III

Chapter 1 Product Introduction

1.1 The AH Series Motion Controller .....................................................1-2

1.1.1. Product Features...........................................................................1-3

1.1.2. Overview of the System Configurations ............................................1-6

1.2 AH Motion CPU Specifications.........................................................1-8

1.2.1 Environmental Specifications ..........................................................1-8

1.2.2 General Specifications....................................................................1-8

Chapter 2 System Configuration

2.1 Basic System Configuration............................................................2-2

2.1.1. AH Motion CPU Network Configuration..............................................2-3

2.1.2. AH500 Series Module Configuration .................................................2-4

2.2 Software Connection ....................................................................2-10

2.3 Overall Network Configuration .....................................................2-11

2.3.1 EtherNet/IP..................................................................................... 2-12

Chapter 3 Product Specifications

3.1 Environmental Specifications..........................................................3-2

3.2 AH Motion CPU................................................................................3-2

3.2.1 General Specifications....................................................................3-2

3.2.2 Motion Control Function Specifications..............................................3-5

3.2.3 Communication Ports.....................................................................3-6

3.2.4 I/O Addressing of AH Motion CPU ....................................................3-7

3.2.5 Profiles...................................................................................... 3-14

3.2.6 Dimensions.................................................................................3-15

3.2.7 Arrangement of Terminals.............................................................3-16

3.2.8 Memory Card Slot........................................................................3-16

3.3 I/O Modules ................................................................................. 3-17

Chapter 4 Installation and Wiring

4.1 Quick Review before Installation.................................................... 4-2

4.1.1 AH Motion Hardware Components ................................................... 4-2

4.2 Points to Note on Installation......................................................... 4-6

4.3 Installation..................................................................................... 4-7

4.3.1 CPU Rack Installation in a Control Panel........................................... 4-7

4.3.2 Mounting a Backplane ................................................................... 4-7

4.3.3 Installing a Module........................................................................ 4-9

4.3.4 Installing a Removable Terminal Block............................................4-10

4.3.5 Installing an External Terminal Module............................................4-14

4.3.6 Connecting Communication Cables.................................................4-15

4.3.7 Installing and Removing a Memory Card .........................................4-15

4.4 Points to Note about Wiring ......................................................... 4-16

4.5 Wiring Power Supply Modules ...................................................... 4-18

4.5.1 Precautions.................................................................................4-18

4.5.2 Ground.......................................................................................4-19

4.5.3 Wiring Power Supply Modules........................................................4-20

4.5.4 Power Consumption .....................................................................4-23

4.6 Wiring AH Motion CPU Modules .................................................... 4-24

4.6.1 Specifications of Inputs and Outputs...............................................4-24

4.6.2 Wiring AHxxEMC-5A.....................................................................4-27

4.7 Wiring I/O Modules...................................................................... 4-31

Chapter 5 Maintenance and Inspection

5.1 Cautions ......................................................................................... 5-2

5.2 Daily Maintenance .......................................................................... 5-2

5.2.1 Tools Required for Inspection.......................................................... 5-3

iii

5.2.2 Daily Inspection............................................................................5-3

5.3 Periodic Maintenance......................................................................5-4

5.3.1 Tools Required for Inspection..........................................................5-4

5.3.2 Periodic Inspection ........................................................................5-4

Appendices

A.1 EMC Standards for an AH Motion System...........................................A-2

A.1.1 EMC Standards Applicable to an AH Motion System............................A-2

A.1.2 Installation Instructions for the EMC Standards .................................A-3

A.1.3 Cables.........................................................................................A-4

Preface

Table of Contents

P.1 Introduction ....................................................................................................II

P.1.1 Applicable Products..................................................................................... II

P.1.2 Related Manuals ......................................................................................... II

P.2 Navigation between Manuals......................................................................... III

AH Motion Controller – Hardware Manual

P.1 Introduction

Thank you for purchasing the AH series Motion Controller CPU with our advanced motion control system.

This manual introduces the hardware structures, specifications, and the installation of AH motion controller system

products based on AH motion controller CPUs. Please ensure that you understand the configuration and operations of the

AH series motion control system, and use the AH series Motion Controller CPU correctly.

To obtain required information for different system configurations, you can navigate between different manuals of AH

Motion Controller series manuals and other related manuals.

P.1.1 Applicable Products

This manual relates to the following products

- AHxxEMC-5A (AH08EMC-5A/AH10EMC-5A/AH20EMC-5A)

- AH500 series modules

P.1.2 Related Manuals

The related manuals of the AH Motion Controller series motion controllers are composed of the following.

1. AH Motion Controller - Hardware Manual

It introduces function specifications, electrical specifications, appearances, dimensions, and etc.

2. ISPSoft User Manual

It introduces the use of ISPSoft, the programming languages (ladder diagrams, instruction lists, sequential function

charts, function block diagrams, and structured texts), the concept of POUs, the concept of tasks, and the operation of

motion control programming.

3. AH Motion Controller - Standard Instructions Manual

It introduces the elements for standard programming including devices, symbols and standard instructions.

4. AH Motion Controller - Operation Manual

It introduces basic knowledge of motion control structure, software/hardware setup, quick start of Software operations,

devices to be used, motion control operations and troubleshooting.

5. AH Motion Controller - Motion Control Instructions Manual

It introduces the elements for motion control programming including axis parameters, symbols and single

axis/multi-axes motion instructions.

6. AH500 Motion Control Module Manual

It introduces the specifications for the AH500 series motion control modules, the wiring, the instructions, and the

functions.

7. AH500 Module Manual

It introduces the use of special I/O modules of AH500 series PLCs. For example, network modules, analog I/O

modules, temperature measurement modules, and etc.

Preface

III

P.2 Navigation between Manuals

Before using the products, there are three manuals that should be utilized as fundamental information: AH Motion

Controller - Hardware Manual,ISPSoft User Manual, and AH Motion Controller - Standard Instructions Manual.

With the fundamental manuals, you can understand the basic information of hardware configuration, operation procedures

of the software, and the basic instructions for using the system.

To obtain required information for different system configurations and applications, refer to other manuals as indicated in

the table below. Reading all manuals related to your system configuration helps you make the most use of the AH series

motion control system.

Related manuals

General operation procedures

AH Motion series manuals

AH500 Motion Control Module Manual

AH500 Module Manual

Fundamental

AH Motion

Controller – Operation Manual

AH Motion Control

ler - Instructions Manual

AH Motion

Controller – Hardware Manual

ISPSoft User Manual

AH Motion

Controller – Standard

Instructions Manual

1. Overview of AH Motion Controller series

products V

2. Setting up hardware configuration for the

system

for motion control applications V

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules

3. Getting started with the software

for motion control applications V

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules V

4. Programming V V

for motion control applications V V

AH Motion Controller – Hardware Manual

Related manuals

General operation procedures

AH Motion series manuals

AH500 Motion Control Module Manual

AH500 Module Manual

Fundamental

AH Motion

Controller – Operation Manual

AH Motion Control

ler - Instructions Manual

AH Motion

Controller – Hardware Manual

ISPSoft User Manual

AH Motion

Controller – Standard

Instructions Manual

for communication (e.g. EtherCAT)

for additional motion control modules V

for I/O extension using AH500 series

modules V

5. Testing and troubleshooting

for motion control applications V*

for communication (e.g. EtherCAT)

for additional motion control modules

for I/O extension using AH500 series

modules V* V

6. Maintenance and Inspection V

*Note: Information regarding Error codes and Indicators and the associated troubleshooting information are attached as

Appendices for a quick reference. For the complete troubleshooting of the system, refer to AH Motion Controller –

Operation Manual.

1-1

Chapter 1 Product Introduction

Table of Contents

1.1 The AH Series Motion Controller.................................................................1-2

1.1.1. Product Features.......................................................................................1-3

1.1.2. Overview of the System Configurations........................................................1-6

1.2 AH Motion CPU Specifications.....................................................................1-8

1.2.1 Environmental Specifications .....................................................................1-8

1.2.2 General Specifications ................................................................................1-8

Other manuals for AH Series

This manual suits for next models

Table of contents

Other Delta Controllers manuals

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual