Delo DELOLUXcontrol User manual
User Manual
DELOLUXcontrol
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Contents
Contents
1 General ........................................................................................................ 6
1.1 Information regarding these instructions ........................................................6
1.2 Company address and service.......................................................................6
1.3 Explanation of symbols ..................................................................................7
1.4 Limitation of liability ........................................................................................8
1.5 Copyright ........................................................................................................8
1.6 Spare parts .....................................................................................................9
1.7 Disposal ..........................................................................................................9
1.8 Warranty terms and liability ............................................................................9
1.9 CE conformity .................................................................................................9
2 Safety......................................................................................................... 10
2.1 Intended use.................................................................................................10
2.2 Contents of the instructions .........................................................................10
2.3 Modifications and alterations .......................................................................10
2.4 Responsibility of the operator.......................................................................11
2.5 Operating personnel .....................................................................................12
2.6 Personal protective equipment.....................................................................12
2.7 Specific risks ................................................................................................13
2.8 Labeling ........................................................................................................13
3 Technical data........................................................................................... 14
3.1 Display unit ...................................................................................................14
3.2 Detector head ...............................................................................................14
3.3 Sensor types.................................................................................................14
4 Design and function ................................................................................. 15
4.1 Device overview............................................................................................16
4.1.1 Display unit........................................................................................16
4.1.2 Interfaces...........................................................................................17
4.1.3 Detector head....................................................................................18
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Contents
5 Shipping, packaging and storage........................................................... 20
5.1 Safety instructions for transport ...................................................................20
5.2 Receiving inspection.....................................................................................20
5.3 Identification and completeness...................................................................20
6 Installation and connection..................................................................... 21
6.1 Safety instructions ........................................................................................21
6.2 Installation and connection...........................................................................21
7 Operation .................................................................................................. 22
7.1 Safety instructions ........................................................................................22
7.2 Functions of DELOLUXcontrol......................................................................22
7.2.1 Overview of configuration options ....................................................22
7.2.2 Menu navigation ................................................................................24
7.2.3 Measuring without adapter ...............................................................25
7.2.4 Measuring with adapter.....................................................................26
7.2.5 Limiting value Emin ...........................................................................26
7.2.6 USB interface ....................................................................................26
8 Maintenance ............................................................................................. 27
8.1 Safety instructions ........................................................................................27
8.2 Maintenance plan .........................................................................................28
8.3 Repair ...........................................................................................................28
9 Malfunctions ............................................................................................. 29
9.1 Handling of malfunctions..............................................................................29
9.2 Possible error causes ...................................................................................29
10 Spare parts and accessories .................................................................. 30
11 Appendix ................................................................................................... 31
11.1 CE conformity ...............................................................................................31
11.2 Dimensions ...................................................................................................32
11.2.1 Dimensions of DELOLUXcontrol display unit....................................32
11.2.2 Dimensions of DELOLUXcontrol sensor ...........................................33
12 Index.......................................................................................................... 34
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General
1 General
1.1 Information regarding these instructions
These operating instructions provide important information on how to work with the
device. Strict compliance with the safety instructions, and installing and operating
instructions is a prerequisite for safe and proper operation of the device.
Furthermore, the accident prevention regulations and general safety regulations applicable
at the place of use must also be complied with.
Read the instructions, especially chapter 2 Safety, page 10 et seq., and the respective
safety instructions, carefully before using the device. The operating instructions are a
product component and must be kept in the immediate vicinity of the device and
accessible to personnel at all times. The reader must understand what he or she has read.
Should there be any queries or questions, do not hesitate to contact the manufacturer at
any time.
This document is a translation of the original operating instructions.
Revision: R4.3 05/15
1.2 Company address and service
DELO Industrial Adhesives
DELO-Allee 1
86949 Windach
Germany
Phone +49 8193 9900-0
Fax +49 8193 9900-144
www.DELO.de
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General
1.3 Explanation of symbols
Warnings
Warnings in these operating instructions are identified by symbols. These warnings are
introduced by signal words, which express the severity of a danger.
Comply with these warnings and act cautiously in order to avoid accidents, physical injury
and damage to property.
DANGER!
... indicates an imminently hazardous situation which, if not avoided, will
result in serious injury or death.
WARNING!
... indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
CAUTION!
... indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
ATTENTION!
... indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
... emphasizes useful hints and recommendations as well as information
for efficient and trouble-free operation.
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General
1.4 Limitation of liability
All information and notes in these operating instructions were compiled under due
consideration of valid standards and regulations, the present state of technology and
our years of knowledge and experience.
The manufacturer cannot be held liable for damage or injury resulting from:
Disregarding these operating instructions
Use in a manner not intended by the manufacturer
Use by untrained personnel
Disregarding error messages or malfunctions
Operation of faulty modules
Unauthorized alterations
Unauthorized modifications
Improper installation and connection
Disasters and force majeure
In case of customized versions, utilization of additional order options or due to recent
technical changes, the actual scope of supply can vary from the explanations and
illustrations in these instructions.
1.5 Copyright
The operating instructions are to be treated confidentially. They are intended only for
persons working with or on the device. Passing these operating instructions to third
parties without the written consent of the manufacturer is not permitted.
NOTE!
The reproduction, distribution and utilization of this document as well as
the communication of its contents to others without express authorization
is prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or
design.
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General
1.6 Spare parts
WARNING!
Risk of injury from the use of incorrect spare parts!
Incorrect or defective spare parts can cause damage, malfunctions or
complete failure, and can impair safety.
Therefore:
Use only original parts by the manufacturer.
Order spare parts (see chapter 10 Spare parts and accessories, page 30) from
authorized dealers or directly from the manufacturer.
1.7 Disposal
If no return or disposal agreement has been made, recycle the device after proper
disassembly:
Scrap metal material
Dispose of electric components as electronic waste
The customer assumes the duty (§10 para. 2 ElektroG – Electrical and Electronic
Equipment Act) to dispose of the goods delivered in proper form according to the
statutory provisions at his own expense upon end of use (WEEE reg. no. DE 31546579).
Disposal by the manufacturer is possible on request.
1.8 Warranty terms and liability
Refer to the sales documents for the warranty terms.
The technical data relate to measurements at the point of time of goods issue within the
scope of general quality assurance. The values measured were determined under
laboratory conditions and may deviate depending on the conditions of use.
It is the user’s responsibility to test the suitability of the device for the intended purpose by
considering all specific requirements.
1.9 CE conformity
The declaration of conformity is provided in the appendix of these operating instructions
(see chapter 11.1 CE conformity, page 31).
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Safety
2 Safety
This chapter gives an overview of all important safety aspects for protection of personnel
as well as safe and trouble-free operation.
2.1 Intended use
The device is exclusively conceived and designed for the use described herein.
NOTE!
DELOLUXcontrol, in combination with the corresponding detector heads,
serves to measure and control the intensity of the polymerization-effective
radiation of a curing lamp. The detector heads are subject to calibration.
Comply with the manufacturer’s instructions and operating instructions of
the lamps to be measured/controlled under any circumstances.
WARNING!
Danger from inappropriate use!
Any application beyond the scope of these operating instructions and/or
use other than intended can lead to dangerous situations.
Therefore:
Use the module for its intended purpose only.
Strictly follow all safety and handling instructions of the adhesives
used.
Strictly follow all safety instructions in chapter 6 Installation and
connection, page 21, chapter 7 Operation, page 22, and chapter 8
Maintenance, page 27.
2.2 Contents of the instructions
Every person, who works with or on the device, must read the operating instructions and
have understood them before working with or on the device. This also applies to persons
who have already worked with such a device or a similar one or who were trained by
the manufacturer.
2.3 Modifications and alterations
To avoid danger and ensure optimum performance, no modifications or changes may be
made to the device unless these have been expressly approved by the manufacturer.
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Safety
2.4 Responsibility of the operator
The device is used commercially. The installer/operator is responsible for the safety of the
system in which the device is integrated. Therefore, the installer/operator of the device is
subject to statutory requirements for occupational safety.
Besides the instructions for occupational safety contained in these operating instructions,
operators must also follow general safety regulations, accident prevention regulations and
environmental protection regulations.
The following requirements apply in particular:
Read these operating instructions carefully and keep them for future consultation.
Pass on these operating instructions to any subsequent owner or user of the device.
The operator is responsible for staying informed of the applicable industrial safety
regulations and conducting a risk assessment to determine additional risks specific to
the area where the equipment is to be used. The operator company must address
these risks in the form of work instructions for the operation of the device.
These operating instructions must be kept in the immediate vicinity of the device and
accessible to the persons who work with or on the device at any time.
The directions in the operating instructions are to be followed completely and without
any changes!
The device may only be used if in technically sound and operational condition. If there
are doubts about the operability of the device or signs of fracture or other damage,
operation must be stopped immediately and the device must be sent to the
manufacturer for inspection and repair without delay.
The device must not be used unless the installing and operating procedure and
instructions have been read and understood by the persons using it.
The device must not be operated or connected other than in accordance with the type
plate and the operating instructions!
Comply with prescribed intervals or those specified in these operating instructions for
periodic checks and inspections.
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Safety
2.5 Operating personnel
WARNING!
Risk of injury if personnel are not qualified!
Improper handling of the module can cause severe injuries and damage.
Therefore:
Special tasks must be performed only by the personnel designated in
the respective chapters of these instructions.
The operating instructions specify the following qualifications for various activity areas:
Trained personnel
have been instructed by the operator through training concerning the assigned tasks
and possible hazards in the event of improper use.
Skilled personnel
are personnel who, due to their specialized training, knowledge, and experience, as
well as knowledge of applicable regulations, are capable of executing the tasks
assigned to them, of recognizing possible hazards on their own and preventing them,
and are also capable of training other employees accordingly.
2.6 Personal protective equipment
When operating the device, personal protective equipment must be worn in order to
minimize the health risks.
Always wear the protective equipment required for the respective task during work.
Protective clothes
Close-fitting working clothes with a low tear strength, with snug sleeves
and no protruding parts. They predominantly serve to protect from
getting contact with chemicals and irradiation of bare skin by UV lamps.
Safety shoes
Protect against heavy falling objects and slipping on chemical residues.
Protective gloves
Protect the hands from rubbing, abrasions, incisions or more serious
injuries when touching hot surfaces and from UV light when working
under curing lamps.
Safety glasses
Protect the eyes from flying parts and splashes. Furthermore, they
protect the eyes from direct or indirect radiation by UV lamps.
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