DeFelsko PosiTector6000 User manual

Full Guide v. 7.7

Table of Contents

Introduction ......................................................... 1

Quick Start .......................................................... 1

Certification ......................................................... 2

Probes ................................................................. 4

Calibration, Verification and Adjustment ............. 7

Menu Operation .................................................. 9

Cal Settings Menu ............................................... 10

Zero ................................................................ 10

1 Pt Adjust ...................................................... 11

2 Pt Adjust ...................................................... 11

N Lock ............................................................ 12

Cal Lock ......................................................... 12

Cal Memory .................................................... 13

Setup Menu ......................................................... 14

Reset .............................................................. 14

Gage Info ....................................................... 15

Hi Res Mode................................................... 15

Fast Mode ...................................................... 15

Scan Mode ..................................................... 15

Statistics Menu .................................................... 17

HiLo Alarm ..................................................... 17

Memory Management ......................................... 18

Standard Models Menu .................................. 18

Advanced Models Menu ................................ 19

New PA2 ........................................................ 20

New 90/10 ...................................................... 20

Annotate ......................................................... 21

isplay ........................................................... 22

Summaries ..................................................... 23

Screen Capture .............................................. 23

Accessing Stored Measurement ata ................ 24

PosiSoft.net ................................................... 24

PosiSoft esktop............................................ 24

PosiTector App .............................................. 24

Connect Menu ..................................................... 25

WiFi......... ....................................................... 25

Access Point................................................... 25

USB.......... ...................................................... 27

USB Serial Streaming..................................... 27

Sync.net Now.................................................. 28

Bluetooth Smart................ ............................. 28

Bluetooth......................................................... 29

Updates .......................................................... 30

Temperature ........................................................ 31

Power Supply / Battery Indicator ........................ 31

Additional Accessories ........................................ 32

Bluetooth Wireless Printer ............................. 32

Troubleshooting - General................................... 33

Probe takes measurements in the air ............ 33

Thickness readings are inconsistent .............. 33

Gage powers up but will not take readings ... 33

Gage will not print to Bluetooth wireless printer .... 33

Technical ata .................................................... 34

Returning for Service .......................................... 35

Warranty .............................................................. 35

Introduction

The PosiTec or 6000 hand-held, electronic Gage

non-destructively measures the thickness of coatings on all metals,

quickly and accurately. It consists of a Gage body

(Standard or Advanced) and probe (integral or cabled).

PosiTector 6000 Included Accessories:

- Probe Only:

- Protective rubber holster with belt clip

- Certificate of Calibration traceable to NIST or PTB

- Protective Cap for Probe (some probes only)

- Quick Guide Instructions

-Gage (in addition to above Probe accessories):

- Protective Lens Shield

- Wrist strap

- 3 Alkaline AAA batteries

- Nylon carrying case with shoulder strap

- USB Cable

- Precision Plastic Shim(s)

Principles of Operation

Fprobes use the magnetic principle to measure the thickness of

non-magnetic coatings on ferrous metals.

Nprobes use the eddy current principle to measure the thickness of

non-conductive coatings on non-ferrous metals.

FN probes combine the full abilities of both the "F" and "N" probes.

Quick Start

The PosiTector 6000 powers-up when the center navigation button is

pressed. To preserve battery life, it powers-down after approximately

5 minutes of no activity. All settings are retained.

1. Remove the protective plastic cap (if supplied) from probe.

2. Power-up Gage by pressing the center navigation button.

3. Place the probe FLAT on the surface to be measured.

HOL STEA Y. When a valid measurement is calculated, the Gage

BEEPS twice and the measurement is displayed.

4. Lift probe AT LEAST 2 INCHES (5cm) from the surface between

measurements - OR - leave probe on the surface in the same

location for continuous measurements.

If memory is ON while continuous measurements are being taken,

only the last value on the display (when the probe is lifted) is

stored into memory. Scan (pg.15) stores ALL measurements into

memory.

Certification

All probes include a Certificate of Calibration. For organizations

with re-certification requirements, instruments may be returned at

regular intervals for calibration. eFelsko recommends that

customers establish calibration intervals based upon their own

experience and work environment. Based on our product

knowledge, data and customer feedback, a one year calibration

interval from either the date of calibration, date of purchase, or

date of receipt is a typical starting point. Written calibration

procedures are available from eFelsko Corporation at

no charge.

Golden Rule

Measure your uncoated part first! This quick zero-check

determines if a Calibration Adjustment is needed for your

substrate. (see pg. 10)

Next, lay the included plastic shims onto a bare surface and

measure them individually to ensure the Gage measures a known

thickness within tolerance.

Protective Cap

Some PosiTector 6000 models are shipped with a protective

plastic cap over the probe. Remove this cap prior to use.

Replace it when the Gage is not in use to protect the probe.

Wrist Strap

We recommend attaching and wearing the

supplied wrist strap. 1

Plastic Lens Shield

The LC is covered with a thin plastic film for protection against

fingerprints and other marks during shipment. This film, while

usually removed before using the Gage, can be left in place to

protect against paint overspray. Replacements can be purchased.

Typical Screen

Substrate

Current

Measurement

Battery Indicator

Unit of

Measurement

Current Calibration

Setting

(Advanced Only)

Factory Calibration

in Use

Button Functions- Normal Operation

Scroll through

Trend Charts

(Advanced only)

Access the Menu

Pause / Resume

Restore brightness

after dimming

(Advanced only)

Magnetic & Eddy Current

Theory of Operation

Probes

The PosiTector 6000 consists of a body and

a probe. A wide selection of interchangeable

probes are available. Each retain their own

unique calibration information. Gage bodies

(Standard or Advanced) accept ALL probes.See

Gage Info (pg. 15) to find your body and probe type. More probe

information is available at www.defelsko.com/p6000.

To disconnect a probe from a body, slide the plastic

probe connector horizontally (in the direction of the

arrow) away from the body. Reverse these steps to

attach a different probe. It is not necessary to power-

down the Gage when switching probes.

When powered-up the PosiTector automatically determines what

type of probe is attached and does a self-check. Coating

thickness probes “sense” when they are near metal and

immediately attempt a measurement followed by another every

2 seconds. They stop when removed from the vicinity of metal and

power-down after 5 minutes of no activity.

This continuous measurement feature is intended to allow careful

probe placement on small or odd-shaped surfaces. Ignore all

readings taken before the probe is properly placed.

The PosiTec or 6000 probes calculate coating thickness

measurements using either the magnetic principle

(Fprobes - ferrous models) or the eddy current principle

(Nprobes - non-ferrous models). Combination FN probes

(ferrous/non-ferrous) use both principles.

FN probes first attempt a measurement using the magnetic

principle and will display a reading with the letter "F" if the coating

is non-magnetic over steel. If the coating is non-conductive over

metal, then the probe will automatically attempt a measurement

using the eddy current principle and display a reading with the

letter "N” (see also N Lock pg. 12).

Available PosiTector 6000 Probes:

“Regular” - These constant-pressure, stainless

steel probes are hermetically sealed to be totally waterproof -

ideal for underwa er use.

”Micro” - ideal for measuring small parts and

hard-to-reach areas. Available in 0, 45 or 90 degree angles.

”Thick” - ideal for thick, protective coatings.

“Xtreme” - ideal for measuring rough and/or hot surfaces up to

250° C (500° F).

For complete details, see:

http://www.defelsko.com/p6000/p6000_probe_details.htm

Additional PosiTector Probes:

The PosiTector body accepts a wide variety of probe types

including magnetic, eddy current and ultrasonic coating thickness,

surface profile,environmental, Shore hardness durometer, salt

contamination and ultrasonic wall thickness probes. See

www.defelsko.com/probes

Two Probe Styles:

* Integral - sensor protrudes from bottom of probe connector

* Cabled - sensor is attached to the probe connector by a

1.2 meter (3 foot) cable.

(Extended cables lengths available.)

PosiTector bodies accept all PosiTector DPM, 6000, 200, SPG,

RTR, SST, SHD and UTG probes

Why is Measurement Important?

ry Film Thickness ( FT) is arguably the single most important

measurement made during the application and inspection of

protective coatings. Coatings are designed to perform their

intended function when applied within a tight FT range as

specified by the manufacturer. Correct thickness ensures optimum

product performance. Even the most basic specification will

require FT to be measured.

Many physical and appearance properties of the finished coating

are directly affected by the film thickness including the color, gloss,

surface profile, adhesion, flexibility, impact resistance, and

hardness of the coating. The fit of pieces assembled after coating

can be affected when film thickness isn’t within tolerance.

Regular film thickness measurement helps control material costs,

manage application efficiency, maintain finish quality and ensure

compliance with contract specifications. Paint manufacturers

recommend target ranges to achieve optimum performance

characteristics and clients expect these parameters to be met.

Precisely measuring finish thickness has other benefits, too.

Whether to meet International Organization for Standardization

(ISO), quality, or customer requirements for process control,

companies need to verify coating quality to avoid wasting money

reworking product.

Calibration, Verification & Adjustment

PosiTector 6000 probes non-destructively measure the thickness

of coatings on metals. Three steps ensure best accuracy…

1. Calibration - typically done by the manufacturer. All probes

include a Certificate of Calibration.

2. Verification - typically done by the user on known reference

standards such as plastic shims or coated thickness standards.

3. Adjustment - to a known thickness

Calibration

Calibration is the high-level, controlled and documented process of

measuring traceable calibration standards over the full operating

range of the probe, and verifying that the results are within the

stated accuracy of the probe. Calibrations are performed by the

manufacturer, their authorized agent, or by an accredited

calibration laboratory in a controlled environment using a

documented process.

PosiTector 6000 probes are shipped with a Certificate of

Calibration showing traceability to a National Metrology Institution.

For organizations with re-certification requirements, probes may

be returned at regular intervals for calibration. eFelsko

recommends that customers establish calibration intervals based

upon their own experience and work environment. Based on

eFelsko’s product knowledge, data and customer feedback, a

one year calibration interval from either the last date of calibration,

date of purchase, or date of receipt is a typical starting point.

Written Calibration Procedures are available online at no charge.

Verification

Verification is an accuracy check performed by the user on known

reference standards. A successful verification requires the Gage to

read within the combined accuracy of the probe and the reference

standards.

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