CSM HV DTemp Series User manual

Innovative Measurement and Data Technology

HV DTemp Measurement System

User Guide Version 01.00

HV DTemp Measurement System Series

User Guide II Version 01.00 // 2021

All concepts and procedures introduced in this document are intellectual properties of CSMGmbH.

Copying or usage by third parties without written permission of CSM GmbH is strictly prohibited.

This document is subject to change without notice!

Trademarks

All trademarks being mentioned in this document are properties of their respective owners.

Product disposal/recycling

If this symbol (crossed-out wheeled bin) appears on the device, this means that the European

Directive 2012/19/EU applies to this device.

The correct disposal of old equipment will protect the environment and people from possible

negative consequences.

Become familiar with local regulations for separate collection of electrical and

electronic equipment.

Follow local regulations and do not dispose of old equipment with household

waste.

Contact information

CSM offers support for its products over the entire product life cycle. Updates for the individual

components (e.g. documentation, conﬁguration software and ﬁrmware) are made available on

the CSM website. To keep up to date, it is therefore recommended that you check the download

area of the CSM website for updates at least once a month.

Germany (headquarters) USA

Address CSM Computer-Systeme-

Messtechnik GmbH CSM Products, Inc.

Raiffeisenstrasse 36

70794 Filderstadt, Germany 1920 Opdyke Court, Suite 200

Auburn Hills, MI 48326

Phone +49 711 77 96 40 +1 248 836 4995

Email info@csm.de info@csmproductsinc.com

Website www.csm.de www.csmproductsinc.com

HV DTemp Measurement System – Copyright

User Guide III Version 01.00 // 2021

HV DTemp Measurement System – Contents

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 About this user guide. . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Symbols and writing conventions . . . . . . . . . . . . . . . . . . 1

1.3 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Directive . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.5 Liability disclaimer . . . . . . . . . . . . . . . . . . . . . . . 3

1.6 Warranty and exclusion of warranty . . . . . . . . . . . . . . . . . 4

1.7 ESD information . . . . . . . . . . . . . . . . . . . . . . . . 4

1.8 Abbreviations and module designations . . . . . . . . . . . . . . . . 5

1.8.1 General abbreviations . . . . . . . . . . . . . . . . . . . . 5

1.8.2 Module designation . . . . . . . . . . . . . . . . . . . . . 6

2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . 8

2.2 Obligations of the operator . . . . . . . . . . . . . . . . . . . . 9

2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Connections and components. . . . . . . . . . . . . . . . . . . 12

3.1.1 HV DTemp-P central unit . . . . . . . . . . . . . . . . . . . . 12

3.1.2 HV DTemp-M controller . . . . . . . . . . . . . . . . . . . . 13

3.1.3 Sensors and sensor assemblies . . . . . . . . . . . . . . . . . 14

3.2 Functional description of LED indicators . . . . . . . . . . . . . . . 15

3.2.1 CAN bus LED indicator . . . . . . . . . . . . . . . . . . . . 15

3.2.2 Measurement input LED indicators . . . . . . . . . . . . . . . . 15

3.2.3 Status LED indicator (controller) . . . . . . . . . . . . . . . . . 15

4 Mounting and Installation . . . . . . . . . . . . . . . . . . . . . . .16

4.1 Before mounting . . . . . . . . . . . . . . . . . . . . . . . 16

4.2 Mounting an HV DTemp measurement system . . . . . . . . . . . . . 16

4.3 Installing a HV DTemp measurement system . . . . . . . . . . . . . 18

4.3.1 Before installation. . . . . . . . . . . . . . . . . . . . . . 18

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User Guide IV Version 01.00 // 2021

4.3.2 HV DTemp-P central unit connectors . . . . . . . . . . . . . . . 19

4.3.2.1 CAN sockets . . . . . . . . . . . . . . . . . . . . . . 19

4.3.2.2 8-pin LEMO Redel multi connector . . . . . . . . . . . . . . . 20

4.3.2.3 Ground connection . . . . . . . . . . . . . . . . . . . . 20

4.3.2.4 Connecting the cables . . . . . . . . . . . . . . . . . . . 20

4.3.2.5 Connecting the power supply. . . . . . . . . . . . . . . . . 21

4.3.3 Controller connectors . . . . . . . . . . . . . . . . . . . . 22

4.3.3.1 Installation of controllers and sensors – operational safety . . . . . . 22

4.3.3.2 General instructions for mounting sensors and controllers. . . . . . . 23

4.3.3.3 Plugging and unplugging connectors . . . . . . . . . . . . . . 23

4.3.3.4 Mounting the controllers . . . . . . . . . . . . . . . . . . 26

4.3.3.5 Encoding switches . . . . . . . . . . . . . . . . . . . . 26

4.3.3.6 Setting the controller ID . . . . . . . . . . . . . . . . . . 27

4.3.3.7 Terminating a controller . . . . . . . . . . . . . . . . . . 27

5 Using a HV DTemp Measurement System . . . . . . . . . . . . . . . . . .28

5.1 Typical example of a measurement application . . . . . . . . . . . . . 28

5.2 Conﬁguration software DTEMPconﬁg . . . . . . . . . . . . . . . . 29

5.2.1 DTEMPconﬁg user interface. . . . . . . . . . . . . . . . . . . 29

5.3 Setting the central unit and the controller . . . . . . . . . . . . . . 31

5.3.1 Creating an ofﬂine conﬁguration . . . . . . . . . . . . . . . . . 31

5.3.2 Creating an online conﬁguration . . . . . . . . . . . . . . . . . 34

5.3.2.1 Starting the program . . . . . . . . . . . . . . . . . . . 34

5.3.2.2 Creating a conﬁguration . . . . . . . . . . . . . . . . . . 35

5.3.2.3 Setting CAN parameters . . . . . . . . . . . . . . . . . . 39

5.3.2.4 Module settings . . . . . . . . . . . . . . . . . . . . .40

5.3.2.5 Sending and saving conﬁguration data . . . . . . . . . . . . . 42

5.3.3 Integrating a DTEMPconﬁg DBC ﬁle into a measurement application . . . . . 44

5.3.4 Changing the default settings . . . . . . . . . . . . . . . . . .44

6 Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . 46

6.1 Type label . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.2 Maintenance services . . . . . . . . . . . . . . . . . . . . . 47

6.3 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . 47

7 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

7.1 List of ﬁgures . . . . . . . . . . . . . . . . . . . . . . . . 49

7.2 List of tables . . . . . . . . . . . . . . . . . . . . . . . . 50

HV DTemp Measurement System – Introduction

User Guide 1 Version 01.00 // 2021

1 Introduction

1.1 About this user guide

This guide contains important information on mounting, installation and conﬁguration of

the product. The complete document should be read carefully before installation and initial

start-up.

1.2 Symbols and writing conventions

Symbol/note Meaning Example of application

User instruction  Click on OK to conﬁrm the

entry.

⇨Result of an action The following dialog opens.

→Cross-reference to further

information → See also chapter 1.6 "Warranty

and exclusion of warranty".

This pictogram refers to

important notes or additional

information on a speciﬁc topic.

Options| Interface

Menu selection

Menu items, options and but-

tons are highlighted in bold.

The vertical bar "|" separates

the menu from the menu

command.

The example on the right means:

Click on the Options menu and

select the Interface option.

 Select Options|Interface.

(→ Options|

Interface)A menu selection integrated in

the text

The CAN interface is selected via

the Interface dialog (→ Options |

Interface).

(→ CtrlI)

Key combination

Key names are shown bold in

the text and in some cases

listed in addition to the menu

commands.

The example on the right

means: Alternatively to selec-

tion via the menu, the option

can also be called via the key

combination CtrlI.

 Select Options|Interface

(→CtrlI).

Tab. 1-1: Symbols and writing conventions

HV DTemp Measurement System – Introduction

User Guide 2 Version 01.00 // 2021

1.3 Warning

A warning indicates speciﬁcally or potentially dangerous situations. Failure to follow a war-

ning could result in injury or death to persons and/or damage to property.

This guide contains warnings that the user must observe to ensure safe operation and to

prevent injury to persons and damage to property.

Warning design

A warning consists of the following components:

fWarning symbol

fSignal word

fSource/type of hazard

fPossible consequences of non-compliance

fMeasures to avert the hazard

Warning symbols used

Symbol Meaning

Hot surface!

This symbol indicates a possible risk of burns from hot surfaces.

Tab. 1-2: Warnings

Signal words

In this user guide, warnings containing the following signal words are applied:

Signal word Meaning

CAUTION … indicates a potential hazard. Failure to follow this warning may result in

minor injuries.

Tab. 1-3: Signal words

If there are several potential hazards from one source, the warning (signal word/symbol)

which indicates the greater potential hazard is used. For example, a warning of serious

injury or life-threatening hazard will also indicate the potential risk of property damage.

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1.4 Directive

A directive contains important information about the product described in the guide.

Failure to observe a directive may result in malfunction and/or damage to property and

material. A directive is indicated by the blue symbol iand the signal word NOTE.

Example

NOTE!

This symbol indicates important information.

Failure to observe this information can impair the function or result in

damage to the module.

 Read the information carefully.

Symbols used

Symbol Meaning

iThis symbol indicates important information. Failure to observe this infor-

mation can impair the function or result in damage to the module.

Wear suitable safety gloves.

Disconnect the measurement module before starting work.

Tab. 1-4: Symbols for directives

1.5 Liability disclaimer

This guide and other documents are part of the product and contain important information

for its safe and efﬁcient use. To maintain the high quality level the product is continuously

being developed, which may result in the product's technical details changing at short

notice. As a result, the contents of this documentation may differ from the technical speci-

ﬁcations of the product. No claims against the manufacturer can therefore be derived from

the contents of the product documentation.

CSM GmbH is not liable for technical or editorial errors or missing information.

CSM GmbH assumes no liability for damage resulting from improper use of the product and/

or non-observance of the product documentation, in particular the safety instructions.

→See chapter 2 "Safety Instructions".

HV DTemp Measurement System – Introduction

User Guide 4 Version 01.00 // 2021

1.6 Warranty and exclusion of warranty

The warranty covers the safety and functionality of the product within the warranty period.

Excluded from the warranty are claims based on possible consequential damages caused

by malfunction or non-function of the product.

The warranty shall become invalid if:

fthe product is handled improperly,

fprescribed maintenance intervals are not observed,

fthe product is modiﬁed by the end-user,

fthe user does not observe the safety instructions and the product documentation,

fthe product is operated with accessories or parts which are not explicitly approved for

operation by the manufacturer of the product.

→See chapter 2 "Safety Instructions".

1.7 ESD information

The manufacturer of the product declares that HV DTemp Measurement System modules

comply with the requirements of EUDirective2014/30/EU.

NOTE!

Special care should be taken regarding electrostatic discharge (ESD).



Make sure that no electrostatic discharge occurs through the inner

contacts of the inputs.

 Avoid electrostatic discharge when handling or mounting modules.

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User Guide 5 Version 01.00 // 2021

1.8 Abbreviations and module designations

1.8.1 General abbreviations

Abbreviation Meaning

ASAM

Association for Standardization of Automation and Measuring Systems:

registered association coordinating the development of technical

standards →asam.net

CAN Controller Area Network: serial bus system developed by Bosch for

networking ECUs in vehicles

CoE CANopen over EtherCAT®: protocol for use of the CANopen family of

proﬁles over EtherCAT®

DAQ Data AcQuisition, e.g. DAQ software

STG STrain Gauge

DTemp

Digital Temperature measurement → HV DTemp: measurement system

for Digital Temperature measurements in HV environments

EMC ElectroMagnetic Compatibility

ESD ElectroStatic Discharge

ECAT EtherCAT®: an Ethernet-based ﬁeld bus system developed by Beck-

hoff company and the EtherCAT® Technology Group → ethercat.org

HV High Voltage

MC Tool Measurement & Calibration Tool

TEDS Transducer Electronic DataSheet: sensor with integrated memory for

electronic data sheet

XCP eXtended Calibration Protocol →asam.net

Tab. 1-5: List of abbreviations

HV DTemp Measurement System

User Guide 6 Version 01.00 // 2021

1.8.2 Module designation

The CSM product portfolio offers CAN- and ECAT-based measurement modules for standard

and high-voltage (HV) measurements. These measurement modules are mounted in either

MiniModule1or 19-inch slide-in housings. Standard MiniModules for CAN feature gold-ano-

dized, ECAT measurement modules feature silver-anodized module housings.

Measurement module housings

TH pro STG BK

HV TH evo HV AD OW

Tab. 1-6: Measurement module housings

Abbreviations

Measurement module type

AD Measurement module for measuring analog voltages

CNT CouNTer measurement module

BM Measurement module for the acquisition of current and voltage on

live high-voltage cables (Breakout Module)

HV DTemp Measurement module for High-Voltage Digital Temperature

measurements

OUT Signal output module for the generation of analog quantities

PC CAN-based Power Control module designed as central power supply

for distributed measurement applications.

PT Measurement module for high-precision temperature measurements

with PT and PT resistor elements

MiniModule housings are available in various designs and sizes. See chapter 3, "Housing variants" for further information.

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