Cornelius I Series 224 User manual

Owner / Operator Use and Care Guide

“I” SERIES 224 ICE CUBE MACHINE

IMPORTANT:

TO THE INSTALLER.

It is the responsibility of

the Installer to ensure that

the water supply to the

dispensing equipment is

provided with protection

against backflow by an air

gap as defined in

ANSI/ASME A112.1.2-1979;

or an approved vacuum

breaker or other such

method as proved effective

by test.

Water pipe connections

and fixtures directly

connected to a potable

water supply shall be

sized, installed, and

maintained according to

Federal, State, and Local

Codes.

THE HOTTEST MACHINES ON ICET

PRINTED IN U.S.A

IMI CORNELIUS INC; 2007©

IMI CORNELIUS INC

www.Cornelius.com

Part No. 630460069OPR

Revision: A

Revised: January 9, 2007

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

i630460069OPR

TABLE OF CONTENTS

Page

SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODEL AND SERIAL LOCATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“I” SERIES CUBER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY COVERAGE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OWNER’S RECOMMENDED MAINTENANCE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEMI–ANNUAL MAINTENANCE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL ICE MACHINE INSPECTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE EXTERIOR 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE CONDENSER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE INTERIOR 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREP CLEAN 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SANITIZING PROCEDURES 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEFORE CALLING FOR SERVICE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE MACHINE DOES NOT OPERATE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE MACHINE STOPS AND CAN NOT BE RESTARTED BY TURNING POWER

SWITCH OFF THEN BACK ON AGAIN 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE MACHINE DOES NOT RELEASE ICE OR IS SLOW TO HARVEST 7. . . . . .

POOR QUALITY ICE. (ICE SOFT OR NOT CLEAR ) 7. . . . . . . . . . . . . . . . . . . . . . .

SAFETY LIMIT FEATURE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

630460069OPR

1630460069OPR

SAFETY INFORMATION

Recognize Safety Information

This is the safety-alert symbol. When you see this

symbol on our machine or in this manual, be alert to

the potentially of personal injury.

Follow recommended precautions and safe operating

practices.

CAUTION

DANGER

Understand Signal Words

A signal word - DANGER, WARNING, OR CAUTION

is used with the safety-alert symbol. DANGER identi-

fies the most serious hazards.

Safety signs with signal word DANGER or WARNING

are typically near specific hazards. WARNING

General precautions are listed on CAUTION safety

signs. CAUTION also calls attention to safety mes-

sages in this manual.

Follow Safety Instructions

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in

good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to

use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in

proper working condition. Unauthorized modifications to the machine may impair function and/or safety and

affect the machine life.

CO2(Carbon Dioxide) Warning

CO2Displaces Oxygen. Strict Attention must be observed in the prevention of CO2(carbon dioxide)

gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a

small area, immediately ventilate the contaminated area before attempting to repair the leak. Person-

nel exposed to high concentration of CO2gas will experience tremors which are followed rapidly by

loss of consciousness and suffocation.

CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and

all sanitizing solution must be purged from the syrup systems. All water must also be purged from

the plain and carbonated water systems. A freezing ambient temperature will cause residual water

remaining inside the Unit to freeze resulting in damage to internal components of the Unit.

Shipping, Storing, Or Relocating Unit

630460069OPR

GENERAL DESCRIPTION

This section gives the Unit description, theory of operation, and design data for

IMPORTANT: To the user of this manual – This manual is a guide for installing, operating, and main-

taining this equipment. Refer to the Table of Contents for page location for detailed information per-

taining to questions that arise during installation, operation, service, or maintenance of this equip-

ment.

MODEL AND SERIAL LOCATION

“I” Series Cuber

MODEL/SERIAL

NAMEPLATE

LOCATION

Record the model number and serial number of your ice equipment. These numbers are required when request-

ing information from your local dealer/distributor/service company.

Model Number –– Date installed

Serial Number –– Purchased From –

3630460069OPR

WARRANTY

IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-

der normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,

please write, fax or telephone the IMI Cornelius office nearest you (www.cornelius.com). Please provide the

equipment model number, serial number and the date of purchase.

WARRANTY COVERAGE

The following warranty outline is provided for your convenience. For full details, read the warranty bond at the

back of this manual.

Exclusions from the Warranty Coverage

The following items are not included in the ice machine warranty coverage.

1. Normal maintenance, adjustments and cleaning as outlined in this manual.

2. Repairs due to unauthorized modifications to the ice machine or use of non–standard parts without prior

written approval.

3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage;

floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and

miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges re-

sulting from inaccessibility to the ice machine are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the

technical instructions provided in the Installation Manual and this Owner/Operator Use and Care Guide.

630460069OPR

OWNER’S RECOMMENDED MAINTENANCE

SEMI–ANNUAL MAINTENANCE

1. GENERAL ICE MACHINE INSPECTION

2. CLEANING THE EXTERIOR

3. CLEANING THE CONDENSER–AIR – COOLED

4. INTERIOR CLEANING–CLEANING PROCEDURES, SANITIZING PROCUDURES

General Ice Machine Inspection

1. Check all water fittings and tubes for leaks. Also, make sure the refrigeration tubing is not rubbing or vibrat-

ing against other tubing panels, etc.

2. Do not stack anything ( boxes, etc.) on or around the ice machine.

3. Do not cover the ice machine while it is operating. There must be adequate air flow through and around the

ice machine to ensure long component life and adequate ice production.

Cleaning the Exterior

1. Clean the area around the ice machine as often as necessary to maintain cleanliness and efficient opera-

tion.

2. Sponge dust and dirt off the outside of the ice machine with mild soap and water. Wipe dry with a soft clean

cloth.

WARNING: Stainless steel panels should be cleaned with mild soap or a commercial

stainless steel cleaner. Do not use cleaners containing bleaching agents; they usually

contain chlorine which stains stainless steel. Heavy stains should be removed with

stainless steel wool. Never use plain steel wool or abrasive pads because they will scratch the

panel and cause rusting.

Cleaning the Condenser

CAUTION: Disconnect electric power to the ice machine at the electric service switch box

before cleaning condenser !

Air–Cooled Condenser

A dirty condenser restricts airflow which results in excessively high operating temperatures. High operating tem-

peratures reduces ice production and shorten component life. Clean the condenser at least every six months.

CAUTION: Condenser fins are sharp. Use care when cleaning them.

5630460069OPR

1. Clean the outside of the condenser with a soft brush or vacuum with a brush attachment. Brush or wash

condenser from top to bottom not from side to side. Be careful not to bend the fins. Shine a flashlight through

the condenser to check for dirt between the fins.

2. If further cleaning is required, blow compressed air through the condenser from the inside. Take care not to

bend the fan blades. Shine flashlight through the condenser to check that all the dirt is removed.

IMPORTANT: Any bent condenser fins must be straightened with a fin comb. Contact your local

service agent to do this service.

Water-Cooled Condenser (and regulating valve)

The water-cooled condenser and water regulating valve may require cleaning due to scale build-up.

Low ice production, high water consumption, and high operating temperatures and pressures all may be symp-

toms of restrictions in the condenser water circuit.

IMPORTANT: The cleaning procedures require special pumps and cleaning solutions and, therefore,

should be performed by qualified maintenance or service personnel.

Cleaning the Interior

Approved ice machine cleaner by brand name:

SCalgon Nickel Safe ( green color only )

NOTES: Failure to use approved product will void the warranty.

CAUTION: Ice machine cleaners are acidic–based chemicals. Before beginning any

cleaning of the cuber, the ice in the storage bin or dispenser must be removed.

WARNING: When using any chemical, rubber gloves and eye protection should be worn.

Prep Clean

Use full–Strength ice machine cleaner on a coarse surface material ( such as terry cloth ) and wipe down the

inside wall of the evaporator area, the water pan, the water curtain and evaporator plastic extrusions. If the wa-

ter distributor tube has heavy scale build–up, remove and soak it in full–strength ice machine cleaner (or ex-

change the tube and clean the scaled tube at later date).

630460069OPR

Cleaning the Water System & Evaporator

1. Set the switch to CLEAN and allow the ice on the evaporator to

release and melt away.

2. Remove all ice from the storage bin.

3. Add 3 oz. for a single evaporator of “Calgon Nickel–Safe” ice

machine cleaner directly into the water pan. Set switch to

CLEAN, circulate for a maximum of 15 minutes.

4. Depress and hold the dump switch to allow the cleaner to drain

away.

5. Fill the water pan with fresh water, circulate for approximately 3

minutes. Depress the DUMP switch and allow the water to

drain away. Repeat this procedure 3 times.

6. After third rinse cycle, place product power switch in on posi-

tion. Allow product to produce one slab of ice––––DISCARD

THE ICE.

7. When clean cycle is complete, return cuber to normal operating

mode.

Note: Please Take Note of the following:

S· Ice machine should only be cleaned when needed, not by a timed schedule of every 60 days, etc.

S· Should your ice machine require cleaning more than twice a year, consult your distributor or dealer about

proper water treatment.

SANITIZING PROCEDURES

NOTE: To be performed only after cleaning the ice machine:

1. *Add 1/4-ounce (7.08 g) sodium hypochlorite solution ( common liquid laundry bleach ) to the water pan

and allow the pump to circulate the solution for 5 minutes. You may also use a commercial sanitizer such

as Calgon Ice Machine Sanitizer following the directions on the product label.

2. Turn the product power switch off. Depress and hold the dump switch to drain the water pan.

3. To sanitize the bin and other surface areas, use 1 ounce of liquid bleach per gallon of water and wipe all

areas with the solution. Or use a commercial sanitizer.

4. Place the product power switch in the on position. Discard the first batch of ice produced.

5. Cleaning and sanitizing are now complete. Product may be returned to normal service.

*Make certain the water curtains are correctly positioned before operating the water pump.

POWER

SWITCH

DUMP

VALVE

OFF

CLEAN

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