Cornelius I Series User manual

3/14/95

161951815 Revised 8/95

THE HOTTEST MACHINES ON ICET

“I”Series

Ice Cube Machine

Owner/Operator

Use and CareGuide

TD185

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TABLE OF CONTENTS

MODEL&SERIALLOCATION 1.............................

“I”SeriesCuber1....................................................

WARRANTYREGISTRATION 2..............................

WarrantyRegistration Card 2...........................................

WarrantyCoverage2.................................................

ExclusionsfromtheWarrantyCoverage 2...............................

OWNER’S RECOMMENDED

MAINTENANCE 3....................................

1.GeneralIce MachineInspection 3.....................................

2.Cleaning theExterior3..............................................

3.Cleaning theCondenser4............................................

Air---CooledCondenser4.........................................

Water-CooledCondenser (and regulatingvalve)4....................

4.Cleaning theInterior4..............................................

CleanProcedures5..............................................

CleaningtheWaterSystem&Evaporator5..........................

SanitizingProcedures6...........................................

BEFORE CALLING FOR SERVICE 7. . . . . . . . . . . . . . . . . . . . . . . . . .

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161951-8151

3/18/94

Revised 8/95

MODEL&SERIAL LOCATION

“I”Series Cuber

Bin Adapter (as required)*

Air Deflector (as required)*

Model/Serial

Nameplate

Location

*Bin adapters and condenser discharge air deflector may be required depending on your location or the size of

the storage bin.

Recordthemodelnumberand theserialnumberofyourice equipment.Thesenumbersarerequiredwhenre-

questing information fromyourlocaldealer/distributor/service company.

ModelNumber -- DateInstalled--

SerialNumber -- PurchasedFrom--

161951-815 2 3/9/94

WARRANTY

WarrantyCoverage

Thefollowing warranty outlineisprovidedforyourconvenience.For full

details,readthewarranty bond at theback ofthismanual.

ExclusionsfromtheWarrantyCoverage

Thefollowing itemsarenotincludedintheice machinewarrantycoverage.

1.Normal maintenance,adjustmentsand cleaning asoutlinedinthis

manual.

2.Repairsdueto unauthorizedmodificationstotheice machineor

useofnon-standard partswithoutpriorwrittenapproval.

3.Damage causedbyimproperinstallation oftheice machine,electri-

calsupply,watersupply ordrainage;floods,storms,orotheracts

ofGod.

4.Premium labor ratesdueto holidays,overtime,etc.; travel time;

flatrateservice call charges; mileage and miscellaneoustoolsand

materialchargesnot listedonthepaymentschedule.Additional

laborchargesresulting from inaccessibilitytotheice machine are

alsoexcluded.

5.Partsorassemblies subjectedtomisuse,abuse,neglectoracci-

dents.

6.Damageorproblemscausedbyinstallation,cleaning and/ormain-

tenance proceduresinconsistentwiththetechnical instructionspro-

videdintheInstallation Manualand thisOwner/OperatorUseand

CareGuide.

161951-8153

3/18/94

Revised 8/95

OWNER’S RECOMMENDED

MAINTENANCE

SEMI-ANNUALMAINTENANCE

1. GENERALICEMACHINEINSPECTION

2.CLEANINGTHE EXTERIOR

3.CLEANINGTHECONDENSER--

AIR-COOLED

WATER-COOLED

4. INTERIOR CLEANING--

CLEANINGPROCEDURES

SANITIZINGPROCEDURES

1.GeneralIce MachineInspection

SCheckall water fittingsand tubesforleaks.Also,make

suretherefrigeration tubing isnotrubbing orvibrating

againstothertubing panels,etc.

SDo notstackanything (boxes,etc.)on oraround theice

machine.

SDo notcovertheice machinewhileit isoperating.

Theremustbe adequate air flowthrough and around

theice machinetoensurelong component life and ade-

quateice production.

2.CleaningtheExterior

1.Cleanthe area around theice machine asoftenasnecessaryto

maintaincleanliness and efficientoperation.

2.Spongedustand dirtoff theoutsideoftheice machinewithmild

soapand water.Wipedrywithasoftcleancloth.

Stainless steelpanels should be cleanedwithmildsoap ora commer-

cialstainless steelcleaner.Do notuse cleaners containing bleaching

agents; they usually containchlorinewhichstains stainless steel.

Heavy stains should beremovedwithstainless steel wool. Neveruse

plainsteel woolorabrasive padsbecause they will scratchthepanel

and cause rusting.

Warning

161951-815 4 3/9/94

3.CLEANINGTHECONDENSER

Disconnectelectricpowertotheice machine at the electric service

switch boxbefore cleaning condenser!

Air--CooledCondenser

Adirtycondenser restrictsairflow whichresultsinexcessively high operat-

ing temperatures.High operating temperaturesreduce ice production and

shortencomponent life.Cleanthe condenserat leasteverysixmonths.

Condenserfins are sharp.Use carewhencleaning them.

1.Cleantheoutsideofthe condenserwithasoftbrush orvacuum

withabrushattachment.Brush orwashcondenser from top to bot-

tom,notfromsidetoside.Be carefulnot to bend thefins.Shine a

flashlight through the condensertocheckfordirtbetweenthefins.

2.If furthercleaning isrequired,blowcompressedairthrough the

condenser from theinside.Take carenot to bend thefan blades.

Shineaflashlight through the condensertocheckthatall thedirt is

removed.

Any bentcondenser finsmustbestraightenedwithafincomb.Contact

yourlocalservice agent todothis service.

Water-CooledCondenser (and regulating valve)

Thewater-cooledcondenserand water regulating valvemayrequire clean-

ing duetoscalebuild-up.

Lowice production,high waterconsumption,and high operating tempera-

turesand pressuresall may besymptomsof restrictionsinthe condenser

watercircuit.

The cleaning proceduresrequirespecialpumpsand cleaning solutionsand,

therefore,should beperformed by qualifiedmaintenance orservice

personnel.

4.CleaningtheInterior

Approvedice machine cleanersby brand names:

SLime--A--Way

SCalgon NickelSafe(greencoloronly)

All ice machine cleanerslabeledsafefornickelARENOTthebrand

CALGON NICKEL SAFE.

Ice machine cleanersare acidic-basedchemicals.Before beginning any

cleaning of the cuber,theice inthestoragebinordispenser mustbe

removed.

When using anychemical,rubber glovesand eyeprotectionshould be

worn.

Caution

IMPORTANT:

NOTE:

Caution

Warning

161951-8155

3/18/94

Revised 8/95

PrepClean

Usefull-strengthice machine cleaneron a coarsesurface material(suchas

terrycloth)and wipedowntheinsidewall ofthe evaporatorarea,thewater

pan,thewatercurtainand evaporatorplastic extrusions.If thewaterdistrib-

utortubehasheavy scalebuild--up,remove and soakit infull-strengthice

machine cleaner (orexchangethetube and cleanthescaledtube atalater

date).

CleaningtheWater System&Evaporator

1.Set theswitchtoCLEAN and allowtheice on the evaporatorto

release and melt away.

2.Remove all ice from thestoragebin.

3.Removethewatercurtains,pour1/2 oz.ofice machine cleaner

downtherearkey-slotopenings.The cleanerwill drainintothe

waterpan.

4.Returnthewatercurtainstotheirproperoperating position.

5.Add 3 oz.forasingle evaporator,or5 oz.foradualevaporatorof

“Calgon Nickel-Safe”or“Lime-A-Away”ice machine cleanerdi-

rectlyintothewaterpan.SetswitchtoCLEAN,circulatefora

maximumof15 minutes

6.Depress and holdthedumpswitchtoallowthe cleanerto drain

away.

7.Fill thewaterpanwithcleanfreshwater,circulateforapproxi-

mately3minutes.Depress theDUMPswitchand allowthewater

to drainaway.Repeat thisprocedure3times.

8.Afterthirdrinse cycle,place productpowerswitchinice position.

Allowproduct to produce oneslab ofice -- DISCARDTHEICE.

9.Whencleancycleiscomplete,returncuberto normaloperating

mode.

PleaseTakeNoteof theFollowing:

SIce machines should only be cleanedwhen needed,not

by atimedscheduleofevery 60 days,etc.

SShould yourice machinerequire cleaning morethan

twiceayear,consult yourdistributorordealerabout

properwatertreatment.

Power Switch

Note:

161951-815 6 3/9/94

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