Cornelius XTREME 631806001 Setup guide

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)

1 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

631806001

631806002

631806003

631806004

631806020

631806040

631806041

631808001

631808002

631808003

631808004

631808020

631810001

631810002

631810003

631810004

631810020

MODEL NO.

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005

XTREME ICE (630-830-1030)

2 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 161168006 Screw TC 8-32 HX 12

161090000 Screw TC 8-32 HXSL 10 (Marine)

2 164510000 Nut Grommet

3 166194001 Grille Plstc Blk

630200510 Panel Accs RH Side (Marine)

4 631500136 Kit Svc Front Panel Asy (See Figure

13)

167979015 Panel Fnt (Marine) (See Figure 13)

Item

No. Part No. Name

5 630201041 Cover Elec Box

630201247 Cover Elec Box (Marine)

6 318308000 Screw TR 10-32 PAPH 32

161168009 Screw MA 10-32 HX 48 (Marine)

7 630201049 Cover Top

630000890 Cover Top (Marine)

8 630900888 Panel Splash

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)

3 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

SEE DETAIL A

SEE DETAIL B

DETAIL B DETAIL A

FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 07578 Screw TC 8-32 TRPH 12

2 630201033 Brace Elec Box

3Elec Box Asy (See Figure 10)

4 165384000 Screw SM 8 TA HX 16

5 630201139 Panel Side RH (630-830)

630201076 Panel Side RH (1030)

630200510 Panel Accs Side RH (Marine)

Item

No. Part No. Name

6 630901000 Washer SL .540 I.D.

7 630900924 Swt Rocker On/Off

8 630900798 Switch Proximity

9 630900827 Cover Evap Large

10 630900870 Fitg Placeholder

11 630900908 Orifice Flow Reducer

12 631500120 Kit Svc Water Distributor Asy

(See Figure 11)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005

XTREME ICE (630-830-1030)

4 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

AIR CONDENSER REMOTE WATER COOLED

FIGURE 3. REFRIGERATION ASSEMBLY

Item

No. Part No. Name

1 161862005 Sensor Tmp (Air Condenser)

2 161426001 Clamp Ger No. 12

3 630000786 Valve and Brkt Svc (630)

630000851 Valve and Brkt Svc (830-1030)

4 166184002 Dryer Filter (630)

166184003 Dryer Filter (830-1030)

5 165384000 Screw SM 8 TA HX 16 (Remote)

Item

No. Part No. Name

6 630901023 Valve 1 Ton (630)

161921008 Valve Expan (830-1030)

7 165629007 Valve Hot Gas

8 630000843 Switch Prs Asy 500-PSI

9 165629010 Solenoid Liq

10 630900479 CRO Valve

11 166161000 Check Valve

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)

5 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

SEE DETAIL A

DETAIL A

3456

FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)

Item

No. Part No. Name

1 630201138 Wrap Cab (630-830)

630201196 Wrap Cab (1030)

2 165384000 Screw SM 8 TA HX 16

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630200935 Flange Bulkhead Fitg

5 630900783 Fitg Blkhd

6 630201570 Flange Bulkhead Fitg Flat

7Condenser Asy (See Figure 9)

8 630900868 Sensor Pressure Pick-up

9Water Pump Asy (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500144 Kit Compressor 240V 60HZ (630)

631500085 Kit Compressor 230V 50HZ (630)

631500145 Kit Compressor, 240V 60HZ (830)

631500086 Kit Compressor 230V 50HZ (830)

631500146 Kit Compressor 240V 60HZ (1030)

631500087 Kit Compressor 230V 50HZ (1030)

Item

No. Part No. Name

13 164083005 Nut Hex 5/16-18

14 164154001 Washer Ft .375 I.D.

15 630900745 Sleeve Grommet Comp (630-830)

630900964 Sleeve Grommet Comp (1030)

16 630900744 Grommet Mount Comp (630-830)

630900963 Grommet Mount Comp (1030)

17 630900791 Valve Solenoid Water 3-GPM

18 630201036 Brace Bulkhead

19 638006070 Tube Vinyl .375 I.D. x 9

20 Bulkhead Asy (See Figure 7)

21 164126000 Screw SM 8 TRPH 16

22 165637009 Valve Dump

23 630201086 Brkt Water Pan

24 630000759 Base Chassis (630)

630000850 Chassis (830)

630000876 Chassis (1030)

25 630201126 Brkt Wtr Pan Cvr

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005

XTREME ICE (630-830-1030)

6 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

15 16

SEE DETAIL A

DETAIL A

FIGURE 5. BUILD ASSEMBLY (REMOTE)

Item

No. Part No. Name

1 630201138 Wrap Cab

2 165384000 Screw SM 8 TA HX 16

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630200935 Flange Bulkhead Fitg. Flat

5 630900783 Fitg Blkhd

6 630201570 Flange Bulkhead Fitg Flat

7 630201137 Panel Back

8 630900868 Sensor Pressure Pick-up

9Water Pump Asy (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500144 Kit Comp 240V 60HZ (630)

631500085 Kit Comp 230V 50HZ (630)

631500145 Kit Comp 240V 60HZ (830)

631500086 Kit Comp 230V 50HZ (830)

631500146 Kit Comp 240V 60HZ (1030)

631500087 Kit Comp 230V 50HZ (1030)

13 164083005 Nut Hex 5/16-18

14 164154001 Washer Ft .375 I.D.

Item

No. Part No. Name

15 630900745 Sleeve Grommet Comp (630-830)

630900964 Sleeve Grommet Comp (1030)

16 630900744 Grommet Mount Comp (630-830)

630900963 Grommet Mount Comp (1030)

17 630900791 Valve Solenoid Water 3-GPM

18 630201036 Brace Bulkhead

19 166225000 Receiver

20 Bulkhead Asy (See Figure 7)

21 164126000 Screw SM 8 TRPH 16

22 165637009 Valve Dump

23 630201086 Brkt Wtr Pan

24 630000759 Base Chassis (630)

630000850 Chassis (830-1030)

25 630201181 Brkt Rec Btm

26 01022 Washer Lk .380 I.D.

27 09652 Nut Hex 3/8-16

28 630201126 Brkt Wtr Pan Cvr

29 164820913 Brkt Rec Top

30 630001130 Foamed Accumulator Assembly

31 630201524 Accumulator Bracket

32 630901305 Compressor Crankcase Heater (not

shown)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)

7 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

456

14 15

SEE DETAIL A

DETAIL A

FIGURE 6. BUILD ASSEMBLY (WATER COOLED)

Item

No. Part No. Name

1 630201138 Wrap Cab

2 165384000 Screw SM 8 HX 16

161090000 Screw TC 8-32 HXWS 12 (Marine)

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630901121 Screw SM 8 HXWS 16 SS

5 630900783 Fitg Blkhd

6 630201570 Flange Bulkhead Fitg Flat

7 630201136 Panel Back

630000891 Panel Back (Marine)

8 630900868 Sensor Pressure Pic-up

9Water Pump Asy (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500144 Kit Comp 240V 60HZ (630)

631500085 Kit Comp 230V 50HZ (630)

631500145 Kit Comp 240V 60HZ (830)

631500086 Kit Comp 230V 50HZ (830)

631500146 Kit Comp 240V 60HZ (1030)

631500087 Kit Comp 230V 50HZ (1030)

13 164083005 Nut Hex 5/16-18

164083006 Nut Hex 5/16-18 (Marine)

14 164154001 Washer Ft .375 I.D.

164154002 Washer Ft .312 I.D. (Marine)

Item

No. Part No. Name

15 630900745 Sleeve Grommet Comp (630)

630900964 Sleeve Grommet Comp (830-1030)

16 630900744 Grommet Mount Comp (630)

630900963 Grommet Mount Comp (830-1030)

17 630900791 Valve Solenoid Water 3-GPM

18 630201036 Brace Bulkhead

19 08823 Cond Coil Asy (See Figure 14)

08286 Clamp Coil Wtr (630-830; Not

Shown)

166196001 Clamp Coil Wtr (1030; Not Shown)

20 Bulkhead Asy (See Figure 7)

21 164126000 Screw SM 8 TRPH 16

22 165637009 Valve Dump

23 630201086 Brkt Wtr Pan

24 630000842 Base Chassis (630)

630000852 Chassis (830-1030)

630000892 Chassis (Marine)

25 161763011 Tube Asy Wtr Val to Cdr

26 164832013 Tube Water Inlet

27 164832010 Line Ast Wtr Out

28 630201126 Brkt Wtr Pan Cvr

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005

XTREME ICE (630-830-1030)

8 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

FIGURE 7. BULKHEAD ASSEMBLY

Item

No. Part No. Name

1 630900903 Clip

2 630900847 Bulkhd LT

3 630900845 Bulkhd Rear

4 630901121 Screw SM 8 TRPH 16

Item

No. Part No. Name

5 630900934 Cap

6 630900833 Pan Water Large

7 630901495 Nut, Lock Nylon 8–32

8Evaporator Asy (See Figure 8)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)

9 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

NO TAG

FIGURE 8. EVAPORATOR ASSEMBLY

Item

No. Part No. Name

1 630900858 Frame Evap LH

2 630900781 Deflector Water

3 630201024 Gasket Frame Evap Top and Bottom

4 630900962 Tube Extension RH

630000819 Evap and Plate

5 630201028 Gasket Frame Evap Right Large

6 630900859 Frame Evap RH

7 630901495 Nut Hex 8-32

Item

No. Part No. Name

8 630900857 Frame Evap Bottom

9 630201027 Gasket Frame Evap Left Large

10 630900896 Screw SM 14 HX 20

11 630900849 Bulkhd Rt

12 631500135 Kit Svc Evap Frame Asy

(Standard Cube)

631500138 Kit SVC Evap Frame Asy

(Large Cube)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460178IPL

07–22–2005

IMI Cornelius Co., 2005

XTREME ICE (630-830-1030)

10 of 12

Rev A

XTREME ICE MAKER (630-830-1030 SERIES)

FIGURE 9. CONDENSER ASSEMBLY

Item

No. Part No. Name

1 38668 Cond Coil Air (630-830)

630900921 Cond Coil Air (1030)

2 630201135 Shroud Cond (630-830)

630201081 Shroud Cond (1030)

3 630900190 Screw SM 8 PAPH 12

4 630900889 Nut Well 1/4-20

5 630900245 Fan 3-Bld (630-830)

630900920 Fan Blade (1030)

6 630900961 Brkt Wire Fan (630-830)

630900919 Brkt Wire Fan Mtr (1030)

Item

No. Part No. Name

7 23978 Washer Sr .690 I.D.

8 165294000 Bolt MA 1/4-20 HX 32

9 630000611 Motor Assy Fan 240V 60HZ

(630-830)

166181012 Motor Asy Fan 230V 50HZ

(630-830)

630900308 Motor Fan 240V 60HZ (1030)

166181011 Motor Asy Fan 230V 50HZ (1030)

10 03612 Screw MA 8-36 HX 16

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