Cornelius D3030-1 User manual

ICE DISPENSER

ModelD3030-1

Installation Manual

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1989-95Ó

PartNo.91718

Revised:August, 1995

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91718

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

GENERALDESCRIPTION1..................................................

INSTALLATIONINSTRUCTIONS2............................................

ADJUSTMENT2............................................................

CLEANINGINSTRUCTIONS4................................................

DISPENSER4..........................................................

OPERATINGINSTRUCTIONS4...............................................

MAINTENANCE4...........................................................

DAILYORAS REQUIRED5.............................................

WEEKLYORAS REQUIRED5...........................................

MONTHLY5............................................................

TROUBLESHOOTING6.....................................................

BLOWNFUSE OR CIRCUITBREAKER6..................................

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.6..................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.6...........

GATEOPENS,AGITATOR DOES NOT TURN.6............................

ICEDISPENSES CONTINUOUSLY6......................................

SLUSHYICE,WATERIN HOPPER.6.....................................

PARTSLIST9..............................................................

WARRANTY10..............................................................

LISTOF FIGURES

FIGURE1. GATERESTRICTORPLATE2..................................

FIGURE2.D3030-1MOUNTINGTEMPLATE3.............................

FIGURE3.WIRINGDIAGRAM7..........................................

FIGURE4.SOLENOIDASSEMBLY EXPLODEDVIEWAND PARTSLIST8....

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

MANUFACTURED UNDERONEORMOREOF THEFOLLOWINGPATENTNUMBERS:

3,211,336/3,274,792/3,393,839/3,517,860/3,739,842/4,215,803/4,227,377/4,300,359/4,346,824

CANADIANPATENTNUMBERS

912,514 (10/72)/936,855 (11,73)/4,429,543/4,921,149

OTHERPATENTS PENDING

191718

SAFETY PRECAUTIONS

Always disconnectpowertothe dispenserbeforeservicing orcleaning.

Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation

occursautomaticallywhen dispenserisenergized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.To ensurecontinued protection and sanitation,observethe following:

ALWAYS be surethe removablelidisproperlyinstalled to preventunauthorized access tothe hopper

interiorand possiblecontamination of the ice.

ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.Use ofbaggedice,which

has frozenintolarge chunks,canvoidwarranty.Thedispenseragitatorisnotdesignedto

be anice crusher.Use oflarge chunks ofice which“jamup”insidethehopperwill cause

failureof the agitatormotorand damagetothehopper. Ifbaggedice isused, itmustbe carefully

and completelybrokenintosmall, cube-sized pieces beforefilling intothedispenserhopper.

GENERALDESCRIPTION

The D3030-1ice dispensers solveyourice and beverage service needsinasanitary spacesaving,economical

way.Designed tobemanuallyfilled withicefromanyremoteice-making source, these dispenserswill dispense

cubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice.

Table 1.Specifications

Model:D3030-1

IceStorage:150 lbs.

Electrical:120/1/60,3Amp

DrainConnection:3/4? FPT

Electrical Connection 6',3-wireCordwith 3-Prong Ground Type Plug

Dimensions:30?wX30?Dx34-1/2?

91718

INSTALLATIONINSTRUCTIONS

1.Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe

threaded holesprovided inthe bottomof the unit.

2.Connect the 3/4? IPS (orequal)drainline tothe 3/4? threaded drainconnectionsat the lower rearof the

unit. Thisline mustpitch downwardto an open drain and mustcontainnotraps,orimproperdrainage

will result.

3.Clean the hopperinterior.(See CLEANING INSTRUCTIONS.)

4.Connect the powercordtoa120volt, 60 hertz,3-wire grounded receptacle.All electrical wiring must

conform to nationaland localelectricalcodes.

NOTE:Page6provides mounting templates forthose who desiretomountdispenserson a counter.

CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting

restrictor.

INSTALL PLATE

ONSTUDSAS SHOWN

FIGURE1.GATERESTRICTORPLATE

ADJUSTMENT

Thisdispenserisprovided with a gaterestrictorplate,installed init’shighestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe

removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the

restrictorplatetothe desired position and re-tightening the nuts.

If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris

being supplied tothe unit. If the problempersists check the following:

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).

2. Observewhetherthe gateisopening.

391718

30-IN.

27-3/4-IN.1-1/8-IN.

1-1/8-IN.

18 -1/2-IN.

3/8DIA.

4PLACES

D3030-1

MOUNTINGTEMPLATE

NOTE:Legmounting holes ref.(5/16--18 threads)

FIGURE2.D3030-1MOUNTINGTEMPLATE

91718

CLEANINGINSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

DISPENSER

1.Clean the ice dispenserinterioratleastonceamonth.

2.Lift off agitatorassemblyand wash and rinseit thoroughly.

3.Wash downthe inside of the hopperand top coverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

4.Replacethe agitator.

5.Sanitizethe inside of the hopperand agitatorwithasolution of1/2 ounce ofhousehold bleachin 1 gallon of

water.

6.Removeicechutecoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift icechutecoverto disengage upperpins.

C.Lowericechutecoverdown outofunit. NOTE:Itmay behelpfultotwistcoverslightly.

7.Clean the inside of the icechute and icechutecover,withamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

8.Reversestepsabovetoreassembleicechute.

9.Sanitize asdescribed inStep 5.

OPERATINGINSTRUCTIONS

Fill hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute. Ice

flow will continue until the leverisreleased.Ifice doesnotdispense,see the troubleshooting guide tofind the

cause.

NOTE:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupany spilledice

fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledontheunit

atall times.

MAINTENANCE

The following dispenser maintenanceshould be performed at the intervalsindicated.

591718

DAILYorasrequired

Removeforeign materialfromvending area sinkto preventdrain blockage.

WEEKLYorasrequired

Clean the vending area.Check forproperwaterdrainage fromthe vending area sink.

MONTHLY

Clean and sanitizethe hopperinterior.(See cleaning instructions).

If the dispenserfailsto dispenseicewhen operated,check that the hopperhasiceinitand thatpowerisbeing

supplied tothe unit. If the problempersists,check the following:

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).

2. Observewhetherthe gateisoperating.

Afterchecking the above,refertothe troubleshooting guide forpossible problem,causes,and corrective action.

91718

TROUBLESHOOTING

Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice. If

the unitstill doesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating the

defect.

TroubleProbableCause

BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.

B.Defective gatesolenoid.

C.Defective agitator motor.

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.A.No power.

B.Bentdepressorplate(doesnotactuate

switch).

C.Defective dispensing switch.

GATEDOES NOTOPENORIS SLUGGISH.AGITATOR

TURNS.A.Defective gatesolenoid.

B.Weakgatespring.

C.Excessive pressure againstgateslide.

GATEOPENS,AGITATOR DOES NOT TURN.A. Icesolidified in hopper.

B.Defective agitator motor.

C.Defectivecapacitor (D90 only).

ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnot

releaseswitch).

B.Defective dispensing switch.

C. Improperswitchinstallation.

SLUSHYICE,WATERIN HOPPER.A.Blocked drain.

B.Unitnotlevel.

C.Poorice qualitydue towaterqualityor

icemakerproblems.

791718

ELECTRICSHOCKHAZARD.DISCONNECT

POWER BEFORE SERVICINGUNIT.

WHT

BLK

RED

1LIGHTED DISPLAY

OPTION

LIGHT

BALLAST

STARTER

BLK

24 V.

PORTION

CONTROL

OPTION

SERVICEINFORMATION

DANGER!

WHENREPLACINGSOLENOID,

ADJUST TO7/8AS SHOWN

BEFORETIGHTENING

MOUNTINGSCREWS.

8SOLENOID

ADJUSTMENT

TERMINAL

BOARD

TERMINAL

BOARD{

PORTION

TIMEROR RED

BLK

RED

WHT

TDSW

DISPENSE

SWITCH

GRN

GROUND

DISPENSE

SWITCH

RED

WHT

1 1/4AMPTIME

DELAYFUSE

WHT

GATE

SOLENOID

AGITATOR

MOTOR

RED

BLK

BEVERAGE SYSTEM

KEY

SWITCH

OPTION

BEVERAGE

FAUCET

(TYPICAL)

TRANSFORMER

BLK

WHT

ICELEVELSIGNAL

OPTION

WHT

LIGHTT’STAT

FIGURE3.WIRINGDIAGRAM

91718

123

FIGURE4.SOLENOID ASSEMBLY EXPLODEDVIEWAND PARTSLIST

Index

No.PartNo.Qty.Name

1 21493 1 SolenoidMounting Plate

2# 31551 1 SolenoidServiceKit

3 70171 2 8--32 x3/8Phil TrHD Screw

4 70121 2 No.8 Lockwasher

5 50752 3 Isolator

6*50789 2 BumperAssembly

7*70423 1 CotterPin

8*10080 1 Gate Lift Rod

9 10081 1 Gate Lift Rod Bushing

10 50754 1 GateArmBearing

11 21492 1 Gate Lift Arm

12 70043 1 Flatwasher

13*70422 1 Spring

14 70263 1 1/4-20 x3/4HexHdScrew

15 70048 1 1/4 Lockwasher

16 70066 1 1/4Flatwasher

17 10077 1 PivotBearing

18 30227 1 1/4Quick ConnectTab

19 50305 ---- Lubricant

20*21592 1 Solenoid Linkage Pin

21*70433 2 RetainerRing

22 51088 ---- Loctite

----*70438 ---- Rebuilding Kit

NOTE:*Parts suppliedwithrebuilding kit.

# 31551 solenoidsuppliedwithitems20&21.

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