Clarke KIT1100 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0813

AIR TOOL KIT

MODEL NO: KIT1100

PART NO: 3110157

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Air Tool Kit.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY PRECAUTIONS

Before using your airline accessory kit it is in your own interest to read and pay

attention to the following safety rules.

1. Keep the work area clean and well lit. Cluttered areas invite injuries.

2. Keep children away. Children must never be allowed in the work area.

3. Store idle equipment. When not in use, tools should be locked up in a dry

location. Always lock up tools and keep out of reach of children.

4. Stay alert. Watch what you are doing, use common sense. Do not operate

any tool when you are tired.

5. Check for damaged parts. Before using any tool or equipment, any part

that appears damaged should be carefully checked to determine that it

will operate properly and perform its intended function.

6. Do not operate tools or equipment if under the influence of alcohol or

drugs. If there is any doubt, do not operate the equipment.

COMPRESSED AIR EQUIPMENT

1. Compressed air can be dangerous. Ensure that you are thoroughly familiar

with all precautions relating to the use of compressors and a compressed

air supply.

2. Never direct a jet of compressed air at people or animals.

3. Always ensure that the equipment/tool being used has a safe working

pressure exceeding the output pressure of the compressor that it is

connected to.

4. Always ensure that the air supply is turned off at the tool outlet and vent all

compressed air from the air hose and the equipment attached to it, before

disconnecting air hoses or other equipment from your compressor.

5. Ensure all fixed air connections are properly sealed using teflon tape or

pipe sealant.

6. Never exceed the operating pressure of the individual items stated in the

specification.

7. We strongly recommend that items contained in this kit be used in

conjunction with appropriate eye and face protecting goggles, glasses or

spray masks available from most DIY and hardware stores.

BLOW GUN

1. Always wear a suitable approved breathing mask, to protect against

inhalationof dust.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPRAY GUN

1. Never spray paint close to any source of heat or flame.

2. Always ensure the spraying area has adequate fresh air ventilation.

3. Always make sure there is adequate ventilation. Do not spray in confined

or enclosed areas.

4. Always wear a suitable approved breathing mask when spraying, to

protect against inhalation of paint spray or fumes. An air feed mask may

be required when spraying toxic types of paint. If in doubt, check with the

paint manufacturer.

5. Always check the manufacturer’s data sheets on the paint products being

sprayed for any particular hazards, and follow the manufacturer’s

instructions. Take particular care if spraying isocyanate paints.

6. Always disconnect the spray gun from the air supply when it is not in use,

and before any disassembly.

7. Always keep the spray nozzle in place when spraying.

8. Always thoroughly clean the spray gun after use. See ‘Maintenance’ on

page 13.

9. In the case of injury, seek expert medical advice immediately. Never

smoke while spraying or preparing paints, or spray near a naked flame,

heat source and electric sparks. Many paints are flammable.

10. Never exceed the maximum input air pressure of 50psi (3.5 bar).

NOTE: Products used in this spray gun may be covered by COSHH

Regulations.

11. When replacing parts, only use those supplied by Clarke International as

stated in the parts list on page 14.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Wash Gun 4 Tyre Inflator

2 Spray Gun 5 Air Hose

3 Blow Gun

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

1. WASH GUN

This gun is suitable for spraying various

cleaning agents such as paraffin and

engine de-greaser. Preservatives

such as creosote can also be

sprayed onto fences and sheds. The

gun can also be used for spraying

plants, trees and shrubs with

insecticide.

1. Follow all safety precautions for

compressed air when attaching

the gun to the air hose.

2. Adjust the nozzle to give a coarse or fine spray, by adjusting the nozzle

shown. Undo the locking ring and adjust the nozzle by screwing in or out,

then lock in place by screwing up the locking ring once again.

2. SPRAY GUN

This professional type gravity fed

spray gun is suitable for use with most

conventional paints. The spray gun is

fed with paint from the paint

container. The airflow through the air

cap draws paint into the nozzle

assembly, where it is atomised and

sprayed forward

1. Operate this gun from a tank

mounted air compressor with

motor power of 3hp and above.

2. Follow all safety precautions for compressed air when attaching the gun to

the air hose.

CAUTION: SOME ITEMS IN THIS KIT HAVE A LOWER WORKING PRESSURE

THAN MANY COMPRESSORS WILL SUPPLY, THEREFORE, AN AIRLINE

REGULATOR SHOULD BE INSTALLED. SEE PAGE 14 FOR WORKING

PRESSURES.

CAUTION: AIRLINE LUBRICATORS SHOULD NOT BE USED WITH THESE ITEMS

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PREPARATION BEFORE PAINTING

1. Mix the paint to the correct viscosity for spraying according to the paint

manufacturer’s instructions and strain it into the paint container through a

fine mesh filter. When mixing the paint, make sure that you have enough

thinners left to clean the spray gun after use.

2. Do not fill the paint container to

more than 3/4 full. Make sure that

the top edge of the container

and lid are clean and free from

damage before mounting the

gun on the container. It is also very

important to keep the container

vent clear.

3. Remember that some modern

paints require specialist respiratory

protection. Always consult the

paint manufacturers instructions.

4. Ensure that the area in which you will be spraying is clean and dust free. To

obtain best results, it is vital that the surface to be sprayed is well prepared.

It must be clean, free from dust, dirt and grease. Mask any area that is not

to be sprayed and cover adjacent equipment to protect from overspray.

5. Ensure the surface to be painted is clean, dry and free from oil or dust.

Check the paint manufacturer’s instructions for any special surface

preparation required.

REMEMBER - TIME SPENT PREPARING SAVES TIME SPENT FINISHING.

PAINT THINNING

Paint thinning is particularly important when spraying. Many paints are

supplied ready for brush application and need to be sufficiently diluted for

spraying purposes. Always follow the paint manufacturers instructions. If in

doubt, always consult the paint manufacturer.

A Viscosity Cup (not supplied), will assist in determining the correct thickness of

the paint.

WARNING: NEVER ATTEMPT TO SPRAY UNLESS YOU ARE WEARING

SUITABLE, APPROVED RESPIRATORY AND EYE PROTECTION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

The ideal viscosity for most paints is as follows:

1. Dip the cup into the paint and fill to the brim. Time how long it takes for the

cup to empty.

2. Thin as required until times are achieved.

3. Alternatively if a viscosity cup is not available, the following information

can be used as a rough guide.

• Water based paints (emulsions) 10-20% water.

• Oil based paints (gloss) up to 10% thinners.

• Cellulose paints up to 50% cellulose thinners.

4. If in any doubt, contact the paint manufacturer.

5. Having mixed the paint thoroughly in a separate container, pour into the

spray gun paint container through a fine filter.

• DO NOT OVERFILL PAINT CONTAINER - never more than three

quarters full.

• To avoid creating a vacuum, remove the vent cap from the top of

the paint container before spraying. Replace the cap to avoid

spillage when you stop.

ADJUSTMENTS OF THE SPRAY GUN

ADJUSTING THE PAINT SPRAY PATTERN

1. Set the Spray Adjustment knob (1) according to the paint in use and the

spray pattern required to give either a wide, fan shaped spray pattern or a

narrow spray pattern.

2. You can adjust the orientation of the fan pattern either vertically or

horizontally to suit your requirements by turning the nozzle side wings (2) to

the desired position.

Water based paints 35-45 secs

Oil based paints 15-25 secs

Enamel paints 15-25 secs

Primers 20-30 secs

Varnishes 20-25 secs

Aluminium paints 15-25 secs

Wood preservatives Do not dilute

Wood Stains Do not dilute

Smooth masonry paint Dilute by 10-15%

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• As the width of the spray is

increased, paint flow will

also need to be increased.

ADJUSTING THE AIR FLOW

1. To increase the air flow, turn

the Airflow Adjustment knob

(3) to regulate the air supply.

• The air flow needed will

vary according to the paint

in use, with thicker paints needing more air.

SPRAYING TECHNIQUES

1. Practice spraying on a piece of material with the same type of surface as

the article you wish to spray, e.g. metal for a car body panel, wood for a

piece of furniture etc.

2. Always make adjustments to the spray pattern according to the

conditions.You may need to increase the paint and air flow when using a

wider fan setting.

3. To reduce overspray, always use the lowest possible air pressure that

produces an acceptable spray pattern.

• If the gun is too far from the surface or the paint is too thin, the paint

will start to dry before hitting the surface, resulting in a rough, sandy

finish. Allowing overspray to fall on a finished area will also result in a

rough finish. Too much paint feed or holding the gun too close to the

work will lead to runs and sagging.

• The paint should be agitated by gentle shaking at regular intervals

during use to ensure consistency and avoid colour difference due to

the paint settling in the container.

4. To obtain the best results, keep

your spray gun level and parallel

to the surface at all times. Keep

the nozzle 23 - 30 cm from the

surface and spray evenly from

side to side or up and down. Use

your arm to control the spray gun,

not your wrist.

5. The gun should be perpendicular

to the surface being covered and

moved parallel with it. The stroke

should be started before the trigger is pulled and likewise released before

the stroke is ended. This gives accurate control of the gun and material.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

6. Do not spray at an angle as this

will lead to paint runs on the

surface. Always use a smooth and

even stroke.

7. When spraying large areas, use a

criss-cross pattern as shown.

8. Never start or stop the spray gun

while it is aimed at the surface to

be sprayed. Evenly control the

speed of movement of the spray

gun.

• Moving quickly over the

surface will give a thin coat

and slow movement will give a

heavy coat.

• Apply one coat at a time. If a further coat is required, make sure you

observe the manufacturers drying time recommendations before

applying a second coat.

• When spraying small areas, keep the output control on a low setting

as this will avoid using too much paint and prevent overspray.

9. Where possible, avoid stopping and starting when spraying an object. This

can lead to too much, or not enough paint being applied.

• The material deposited should always be even and wet. Lap each

stroke over the preceding stroke to obtain a uniform finish.

• To ensure the edges are covered, start spraying just to the side of the

area being sprayed and do not stop until the spray has gone past

the opposite edge.

• Damage to the needle or nozzle, or any of the air ports, will result in a

faulty spray pattern. Take care when cleaning or assembling these

components.

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