Clarke CRT 40 User manual

USER INSTRUCTIONS

MODEL No: CRT40

Part Nos:6462001

GC06/09

40-Piece Rotary Tool Kit

INTRODUCTION

Thank you for purchasing this CLARKE 40-piece Rotary Tool Kit.

Please read this manual thoroughly and follow the instructions carefully. In

doing so you will ensure the safety of yourself and that of others around you,

and you can look forward to the product giving you long and satisfactory

service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. It must

be disposed of according to the laws governing Waste Electrical and

Electronic Equipment, at a recognised disposal facility.

DECLARATION OF CONFORMITY

We declare that this product conforms to the following directives:

98/37/EC

For Serial/Batch No: Please See Product Data Plate.

Signed:

PACKAGE CONTENTS

The package contains:

1 Rotary Tool

1 Flexible Drive

1 Tool Stand Complete

1 Chuck spanner

37 Accessories/consumables

1 Case

SAFETY PRECAUTIONS

•ALWAYS keep the power cable away from the moving parts of the rotary

tool.

•ALWAYS switch off the tool and allow it to stop fully before putting it down.

• In the event of power failure or disconnection of supply for whatever

reason, when the tool is in operation...ALWAYS SWITCH OFF the tool before

putting it down, then disconnect it from the mains supply.

•ALWAYS ensure the accessories used are rated for rotation at the

maximum speed of the tool.

•NEVER attach an assembly wrench to your rotary tool with a piece of

string or anything similar.

•NEVER press the drive shaft locking button when the rotary tool is

operating.

•ALWAYS ensure that the mandrel diameter is the same as the collet

diameter.

•ALWAYS use a clamping device for securing the work piece. Keep your

hands away from the work piece.

•ALWAYS wear safety goggles, manufactured to the latest European Safety

Standards. Everyday eyeglasses do not have impact resistant lenses, they

are not safety glasses.

•NEVER force the tool, only light pressure is required to perform a task.

•NEVER overtighten the screw when mounting a grinding disc or cutting

disc onto its mandrel.

•NEVER allow children to operate this tool.

• IF the tool begins to vibrate during operation, switch OFF immediately and

investigate the cause.

ELECTRICAL CONNECTIONS

This product is provided with a 13 amp BS 1363 plug, fitted with a 13amp fuse and

MUST be connected to a standard, 230 Volt (50Hz) electrical supply, preferably

through an approved plug, or a suitably fused isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead should be wired up in accordance

with the following colour code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible cable of this appliance may not correspond with

the coloured markings identifying terminals in your plug, proceed as follows:

•

Connect the GREEN & YELLOW coloured cord to the plug

terminal marked with a letter E or Earth symbol “ ” or

coloured GREEN or GREEN & YELLOW.

• Connect the BROWN coloured cord to the plug terminal

marked a letter “L” or coloured RED.

•

Connect the BLUE coloured cord to the plug terminal marked

a letter “N” or coloured BLACK

If this appliance is found to be fitted with a plug which is moulded on to the

electric cable (i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer

or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating and this

replacement must be ASTA approved to BS1362.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

ASSEMBLY OF COMPONENTS

1. STAND FOR THE ROTARY TOOL

Screw the telescopic tube into the bracket and tighten.

Clamp the bracket to a workbench or worktop with a

maximum thickness at 2-1/8”.

Slacken the top tube by turning the black knob anticlockwise (-).

Draw the tube out to its maximum height and secure it by

turning the knob clockwise (+).

Turn the middle tube anticlockwise (-) and extend as required.

Lock in position by turning the tube clockwise (+).

The Rotary Tool can now be supported by the suspension

bracket of the stand as shown. (the suspension bracket

can be turned 360O).

2. ASSEMBLING ACCESSORIES TO THE TOOL

IMPORTANT: Ensure the tool is switched OFF at the

mains supply and at the tool switch.

•Press down on the drive shaft locking button (2),

and hold down.

• Undo the chuck (1) using the spanner provided.

• Insert the mandrel of the tool to be used in to the

chuck FULLY and tighten the chuck.

3. ASSEMBLING DISCS & GRINDING STONES TO THE MANDREL

• Mount the selected disc on to the mandrel as shown,

ensuring the two washers are in place.

DO NOT overtighten the screw.

4. ASSEMBLING POLISHING BOB

• Screw the Bob on to the mandrel firmly, but do

not overdo it.

5. Assembling Abrasive Bands

• Slacken the screw on the end

of the mandrel and slide the

appropriate abrasive band on

to the rubber former, fully.

• Tighten the screw to secure

the band to the former.

6. ATTACHING THE FLEXIBLE DRIVE ASSEMBLY

• Unscrew and remove the Securing Ring (3) and

retain.

• Slacken the chuck using the spanner provided,

by pressing and holding the locking button (5).

• Slide the flexible drive through the chuck and

FULLY into the collet.

•Hold back the Securing Ring (3), whilst tightening

the chuck, thereby securing the flexible drive.

• Screw the Securing Ring (3) on to the end of the

tool, taking GREAT CARE to not to cross-thread it.

• At the opposite end of the Flexible Drive, insert

the mandrel of the tool to be used into the

chuck.

To undo the chuck, pull back on the sleeve in the

direction of the arrow and hold back to lock the drive

so that the spanner may be used.

Insert the mandrel fully, then re-tighten the

chuck.

Release the sleeve to release the drive.

OPERATION

Assemble the tool as described previously.

Holding the tool firmly, and ensuring your fingers are

well away from the rotating parts, plug into the mains

and switch ON by pressing ‘I’ (A).

Adjust the speed according to the job in hand, by

turning the adjuster ‘B’, using the tables below for

reference.

To switch OFF, press ‘O’ (A).

CAUTION! NEVER put the tool down until it has

stopped completely.

DO NOT use force when using this tool; a light

pressure is all that is required.

REFERENCE TABLES

• The following speeds are for guidance only.

2. Polishing Bob

Material Speed

Steel 5

Aluminium, Brass 3

Plastic 5

1. Grinding Stones

Material Speed

Stone, Shell 1

Steel 5

Aluminium, Brass 2

Plastic 1

Material Speed

Wood Max

Steel 1

Aluminium, Brass 3

Plastic 1

3. Sanding Band & Discs

4. Stainless Steel Brushes & Bristle Brush

Material Speed

Stone, Shell 2

Aluminium, Brass 2

5. High Speed Cutter, Diamond Wheel & Drill

Material Speed

Stone, Shell Max

Steel 3

Aluminium, Brass 4

Plastic 1

6. Abrasive Disc

Material Speed

Stone, Shell Max

Steel 3

Aluminium, Brass 4

Plastic 1

MAINTENANCE

ALWAYS unplug the tool from the mains supply and ensure it is switched OFF when

performing maintenance tasks.

The tool should be kept clean at all times. Ensure the ventilation ducts are clear

and the power cable is in good condition. Get into the habit of cleaning thoroughly

after each use and before storing.

Never clean with solvents, use a moist cloth with soapy water if necessary.

The tool does not require lubrication.

TECHNICAL SPECIFICATION

Please note that the details and specifications contained herein, are correct

at the time of going to print. However, CLARKE International reserve the right

to change specifications at any time without prior notice.

Speed Indicator

Position

1 17,500

2 18,500

3 24,500

4 27,800

5 31,000

MAX 35,000

RPM

VARIABLE SPEED CHART

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PARTS DIAGRAM

ACCESSORIES

A 100 piece Accessory Kit (CRT100A) is available from your Clarke dealer.

Please quote Part Number 6468025

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