Chemtrac HydroAct 4 User manual
HydroAct 4 User Manual
Chemtrac, Inc
Firmware Version: 1.19
November 15, 2017
Copyright © 2017 Chemtrac, Inc
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any
form or by any means, including photocopying, recording, or other electronic or mechanical methods,
without the prior written permission of the publisher, except in the case of brief quotations embodied in
critical reviews and certain other noncommercial uses permitted by copyright law.
http://www.chemtrac.com
Contents
1Introduction ...................................................... 5
1.1 Safety Precautions 5
1.1.1 Warnings used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Qualification and Training of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.3 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
IAnalyzer
2Overview ........................................................ 11
2.1 Safety Precautions 12
2.1.1 Installation, Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2 Unauthorized Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.3 Impermissible Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 Chemicals.......................................................... 12
2.2 Technical Data 12
2.3 Installation 13
2.3.1 Site Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.2 Unpacking.......................................................... 14
2.3.3 Mounting........................................................... 14
2.3.4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Operation 18
2.4.1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 MainMenu ......................................................... 18
2.4.3 Home Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.4 User Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.5 Analyzer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.6 Logs ............................................................. 29
II Options
3Sensors ......................................................... 35
3.1 PC6 Particle Counter 35
3.1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.1.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.1.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.1.5 Operation .......................................................... 44
3.1.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.1.7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4Outputs ......................................................... 55
4.1 Analog Outputs 55
4.1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.1.4 Operation .......................................................... 56
4.2 Relay Output 61
4.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.2.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.2.3 Operation .......................................................... 61
III Documentation
5Warranty ........................................................ 75
6Returns ......................................................... 77
6.1 Contact Details 77
1. Introduction
This manual has been generated to accompany the serial number of the instrument as recorded on the
front of this manual. It is specific to that serial number. Information regarding options or accessories
that do not apply to this instrument do not appear in this manual. If you upgrade your firmware or your
hardware please ask for a new manual to be generated for you.
This manual contains basic information to be noted during installation, operation and maintenance.
It is therefore essential that this manual be read by the contractor before installing and commissioning
the HydroAct 4, as well as by the relevant operating personnel/owner of the unit. It must remain
available for reference at all times.
In addition to the general safety instructions under the main heading Safety Precautions, the special
safety precautions outlined in other sections must also be observed.
This manual has been supplied electronically. A hard copy is available on request from hardware-
suppor[email protected].
1.1 Safety Precautions
• Before attempting to unpack, set up, or operate this instrument, please read this entire manual.
•
Make certain the unit is disconnected from the power source before attempting to service or
remove any component.
•
Make certain the unit is disconnected from other sources of force or pressure (for example,
pneumatic or hydraulic), before attempting to service or remove any component.
•
Failure to follow these precautions could result in personal injury and damage to the equipment.
1.1.1 Warnings used in this manual
This manual contains vital information relating to the safety of people and the environment, the analyzer
and any equipment attached. These statements are identified by the following markings:
6Chapter 1. Introduction
Refers to an imminent danger or a potential hazardous situation. Non-compliance can lead
to death or extremely serious injury.
Refers to a potential hazardous situation. Non-compliance can lead to injury or property
damage.
Draws attention to supplementary information to make the work easier and ensure trouble-
free operation. May also appear in conjunction with safety instructions which may endan-
ger the analyzer and its operation if disregarded.
1.1.2 Qualification and Training of Personnel
The personnel employed for installation, operation, inspection, and maintenance, must be suitably
qualified for this work. The areas of responsibility, competence and supervision of the personnel must
be precisely defined by the owner. Personnel who do not have the required know-how must be trained
and instructed. If required, this can also be undertaken by the manufacturer/supplier on behalf of the
owner.
In addition, the owner of the system must ensure that the relevant personnel are fully familiar with
and have understood the contents of this manual.
1.1.3 Important Safety Instructions
When installing and using this electrical equipment, basic safety precautions should always be ob-
served, including the following:
Read and follow all instructions. Save these instructions.
To reduce the risk of injury, do not permit children to use this product.
Risk of electric shock. Connect only to a suitable isolated, hard wired electrical outlet. It
is recommended that the outlet is protected by an RCD (Residual Current Detector) or is
in any event in compliance with all local electrical regulations. Do not bury the electrical
supply cable.
To reduce the risk of electric shock, replace damaged electrical cable immediately.
To reduce the risk of electric shock, do not use an extension cable to connect the unit to
an electric supply; provide a properly located outlet.
1.1.3.1 Hazards due to non-compliance
Failure to comply with the safety instructions may endanger not only people, but also the environment
and the unit. The following hazards in particular may arise:
• Failure of major unit functions.
• Failure of specified methods for maintenance and repair.
• Danger to people due to electrical, mechanical and chemical effects.
1.1 Safety Precautions 7
1.1.4 Safe Operation
The safety instructions contained in this manual must be observed. The owner is responsible for
ensuring compliance with local safety regulations.
I
2Overview .............................11
2.1 Safety Precautions
2.2 Technical Data
2.3 Installation
2.4 Operation
Analyzer
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