CDI CD52 Bandit User manual
1801 North Juniper Avenue
Broken Arrow, Oklahoma 74012 U.S.A.
+1 (918) 258–6068 worldwide
www.pigging.com
CD52 Bandit
Non-Intrusive Pig Passage Signaler
(ATEX-IECEx Cercaon)
USER GUIDE
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
Page 2 of 48
Informaon in this document is subject to change without noce and
applies only to the version of soware, hardware, or rmware described
on the tle page.
The soware, hardware, and rmware described in this document are
designed, manufactured and wrien by CDI. The soware and rmware
© 1999–2010 CDI with all rights reserved.
The CD52 product is covered under United States Patent No. 6,489,771 B1
The TRAXALL family of transmiers is covered under United States
Patent No. 9172406.
This document © 1999, 2017 CDI. All rights reserved.
Document Number 89-03-0066-00
Revision 24 July 2017
TAG FOR CD52 BANDIT 81-05-0080 (STANDARD)
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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WARNING
Any operaon involving work on pipelines containing gases or liquids
under pressure is potenally hazardous. It is necessary, therefore, to
follow correct procedures in the use of this equipment to maintain
a safe working environment.
No person should use this equipment unless fully aware of potenal
hazards of working with pressurized pipelines and trained in the
procedures stated in this manual.
The purchaser of this equipment is responsible for the training
and competence of operators and the manner in which it is used.
Contact CDI immediately should any diculty arise
in the use of this equipment.
WARNING
Always use cauon when opening any CDI transmier
that has been in a pressurized environment.
It is possible for pressurized liquid or gas to leak into a transmier
and remain there even aer the transmier has been removed from
the pipeline.
Always point the transmier away from yourself or others when
opening a cover or end cap.
WARNING
Field repair of amepath-related components of these units
is not authorized
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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CONTENTS
INTRODUCTION ..................................................................................6
SETUP & OPERATION..........................................................................7
Power Opons ....................................................................................7
Power Conguraon Chart .................................................................8
Baery Installaon .............................................................................9
User Board Jumper Sengs .............................................................10
24 VDC & SCADA Connecons..........................................................12
Detecon Methods...........................................................................16
User Interface ...................................................................................19
INSTALLATION...................................................................................28
Standard and Stainless Steel Units ...................................................28
Armored Flex Cable Units .................................................................32
OPTIONAL EQUIPMENT ...................................................................33
Remote Indicator System (RIS) .........................................................33
Cathodic Protecon Base Mounng ................................................33
Heater...............................................................................................33
Heat Risers........................................................................................33
LineStat.............................................................................................34
Sunshade ..........................................................................................34
WARRANTY........................................................................................35
SERVICE & MAINTENANCE...............................................................36
GENERAL ARRANGEMENT DRAWINGS...........................................37
SYSTEM SPECIFICATIONS .................................................................45
PIG MAGNET MOUNTING................................................................47
ABOUT CDI ........................................................................................48
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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INTRODUCTION
*Contact CDI for customer-specied length
**CD52 Portable models are baery powered only and have no juncon
***Oponal conguraon for SCADA network communicaon (see next page)
INTRODUCTION
The CD52 Bandit is a computerized electronic device for non-intrusive
detecon of pipeline pigs equipped with either a permanent magnet or
22 Hz electromagnec transmier.
The Bandit accomplishes this by a proprietary and patented magnec eld
antenna array located in its base and aached to (or near) the pipeline.
This antenna array signals an on-board computer if and when a pig
passage has occurred.
When a pig passage is detected, the me and date of passage are recorded
into the on-board memory of the Bandit and displayed on an LCD screen.
In addion to the most recent pig passage me and date, the Bandit
remembers the dates and mes of the previous nine pig passages as well.
An operator may quickly and easily retrieve the dates and mes of the 10
most recent pig passages via the Bandit’s user interface.
The CD52 Bandit is available in several conguraons:
• Rigid stalk extension-mounted (“standard”)
• Extended ex-cable*
• Extended pipe*
• Portable**
• Stainless steel enclosed, ex-cable, extended-pipe, and portable
• 4-20mA Current Loop Interface***
24 VDC,
SCADA JUNCTION,
& 4-20mA OUTPUT
COMPUTER
& DISPLAY
BASE &
ANTENNA
STANDARD
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
SETUP & OPERATION
Power Opons
The Bandit in its standard conguraon can be powered for one year
on two new D-Cell alkaline baeries (see notes). However, many
customers choose to power the Bandit by supplying 24 VDC power.
In extreme cold temperatures, 24 VDC will be necessary to power the
Bandit as a small heang element opon (see pg. 33) is required.
Also, ATEX/IECEx guidelines require use of external 24 VDC power where
temperatures exceed +45°C.
See the Power Conguraon chart on the following page to determine
which power opon is required for your condions.
WARNING:
Always remove baeries before placing the unit into storage
and/or conguring for 24 VDC operaon. Failure to do so
may result in damage and may void warranty.
NOTE: If using baeries as a power source,
DURACELL® PROCELL (PC1300) D-Cell
alkaline baeries are required by ATEX and/or
IECEx standards to maintain system cercaon.
NOTE: Bandits with oponal 4-20mA Current Loop Interface
conguraon require 24 VDC power.
They cannot be powered by baeries.
EXTENDED PIPE
FLEX CABLE FLEX CABLE
w/STAINLESS
BASE
ENCLOSED
w/EXTENDED PIPE
PORTABLE
316 STAINLESS STEEL ENCLOSED
PORTABLE
w/STAINLESS
BASE
ENCLOSED
w/FLEX CABLE
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
Power Conguraon
Green indicates ATEX–IECEx cered temperature range
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
Baery Installaon
To install D-cell baeries:
1. Unscrew and carefully remove front cover
2. If old baeries are in place, pull cable-e release tab (use small
screwdriver or ngernail) to disengage cable-e.
3. Insert new alkaline baeries,
both with posive (+) side up.
NOTE: The baery cable es are releasable. Do not cut them.
CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
User Board Jumper Sengs
The CD52 Bandit user board contains a jumper block which has
been factory set for baery or 24 VDC power source, depending on
specicaon at me of order. If power source is to be changed (for
example, if your CD52 was ordered and shipped as a 24 VDC-powered unit
and you desire instead to operate it with baeries), you must re-set the
jumper as shown:*
Board Sengs for Baery Power
Set jumper to Pin 1.
NOTE: Set jumper before installing baeries.
*4-20mA Current Loop Interface models are pre-set for 24 VDC power and
cannot be recongured for baery operaon.
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