BRONKHORST MASS-STREAMT D-6300 User manual

MASS-STREAMTM

Instruction Manual

D-6300

Digital Mass Flow Meters / Controllers

Doc. No.: 9.17.104B Date: 27-12-2018

ATTENTION

Before installing and operating the instrument it is strongly recommended

that this instruction manual should be read carefully. Not following the

guidelines could result in personal injury and/or damage to the equipment.

MASS-STREAMTM Instruction Manual D-6300

9.17.104B –Date of issue: 2018-12

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SCOPE OF THIS INSTRUCTION MANUAL

This instruction manual of M+W Instruments GmbH covers the installation of the digital

Bronkhorst®instrument model series D-6300 for mass flow measurement and control of

gases and the communication between the instrument and the operator according to the

specific (fieldbus) protocol.

Further information can be found in the Bronkhorst®manuals, which are also valid for the

Mass-StreamTM model series D-6300.

The Bronkhorst®manuals for multi-bus instruments have a modular set-up and include:

General instructions digital Mass Flow / Pressure instruments laboratory style /

IN-FLOW (document no. 9.17.022)

Operation instructions digital instruments (document no. 9.17.023)

Instruction Manual FlowPlot (document no. 9.17.030)

Fieldbus- / Interface description:

oFLOW-BUS interface (document no. 9.17.024)

oPROFIBUS DP interface (document no. 9.17.025)

oDeviceNetTM interface (document no. 9.17.026)

oRS232 interface with FLOW-BUS protocol (document no. 9.17.027)

oModbus-RTU interface (document no. 9.17.035)

Multi-Functional Display of the digital D-6300 Mass Flow Meters / Controllers

(document no. 9.17.105)

The information in this manual has been reviewed and is believed to be wholly reliable.

No responsibility, however, is assumed for inaccuracies. The material in this manual is for

information purposes only, and is subject to change without notice.

MASS-STREAMTM Instruction Manual D-6300

9.17.104B –Date of issue: 2018-12

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Warranty

The M+W Instruments GmbH grants a warranty on its products according to the General

Terms and Conditions. The warranty is limited to the mass flow meters and controllers

and its components. The correct use of the device under the observation of all specified

operation conditions is the precondition for the warranty.

ATTENTION!

The warranty is solely limited to the mass flow meters and controllers and its components.

No warranty claims are accepted in case of a faulty operation of the instrument, like a

wrong electrical hook-up for example.

Any liability is explicitly excluded for any secondary damage, caused by the instrument’s

failure or the malfunction of any component. All wear parts, like seals for example, are

also excluded from the warranty.

All devices are provided with a seal mark upon delivery. In case of a broken seal any

warranty claims are void. The opening of the instruments is only permitted by certified

service personnel authorized by the Customer Service Department (CSD) of our parent

company Bronkhorst High-Tech B.V.

The products of M+W Instruments GmbH are warranted against defects in material and

workmanship for a period of three years from the date of shipment, provided they are

used in accordance with the ordering specifications and they are not subjected to abuse

or physical damage. The products of other manufacturers are warranted for a period of

one year.

Products that do not operate properly during this period may be repaired or replaced at no

charge. Repairs are normally warranted for one year or the balance of the original

warranty, whichever is the longer.

MASS-STREAMTM Instruction Manual D-6300

9.17.104B –Date of issue: 2018-12

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See also paragraph A-V and B-II of the Terms and Conditions of sales of the

M+W Instruments GmbH.

The warranty includes all initial and latent defects, random failures, and indeterminable

internal causes. It excludes failures and damage caused by the customer, such as

contamination, improper electrical hook-up, physical shock etc.

Re-conditioning of products primarily returned for warranty service that is partly or wholly

judged non-warranty may be charged for.

M+W Instruments GmbH prepays outgoing freight charges when any party of the service

is performed under warranty, unless otherwise agreed upon beforehand. However, if the

product has been returned collect to M+W Instruments GmbH, these costs are added to

the repair invoice. Import and/or export charges, foreign shipping methods/carriers are

paid for by the customer.

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Table of Contents

1 SHORT FORM START-UP...................................................................................... 6

2 DIGITAL INSTRUMENTS........................................................................................ 7

2.1 General.................................................................................................................... 7

2.2 Installation............................................................................................................. 9

2.3 Operation and Maintenance.................................................................................11

2.4 Functional Block Diagram................................................................................... 11

2.5 Specifications of MASS-STREAMTM Digital Instruments D-6300……………... 12

2.5.1 8DIN Connector, 8-pole round (female)...................................................14

3 MEASUREMENT PRINCIPLE AND CALIBRATION.............................................15

3.1 CTA Through-Flow Measurement.......................................................................15

3.2 Calibration and Look-up Table............................................................................16

4 OPERATION VIA RS232....................................................................................... 17

4.1 Input Signal via FlowView....................................................................................19

5 MANUAL INTERFACE: Micro Switches and LED’s……………………………… 23

The dimensional drawings and hook-up diagrams of the MASS-STREAMTM Digital

Instruments D-6300 are available for download on our website

www.bronkhorst.com.

MASS-STREAMTM Instruction Manual D-6300

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1 SHORT FORM START-UP

All necessary settings for this instrument are already performed at M+W Instruments

GmbH. Following the next steps carefully is the quickest way to get the instruments

operational in your own system:

Connection

Make sure your PC or PLC is connected to the RS232 interface by means of the correct

cable.

The maximum cable length for communication via RS232 must not exceed 10 m!

Power Supply

Make sure that the instrument or interface is connected to the power supply:

+15 Vdc up to +24 Vdc (please check on instrument label)

COM-Port Settings

Use settings [38400,n,8,1] for your COM-Port:

Baud rate = 38400 Baud, no parity, 8 data bits, 1 stop bit.

In case of any trouble during installation or to set up the communication Bronkhorst®

programs like FlowDDE or Hyperterminal (available in MS-Windows) could be very useful.

Please refer to chapter 4 how to use FlowDDE.

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2 DIGITAL INSTRUMENTS

2.1 General

The digital instruments of M+W Instruments GmbH are measurement devices for thermal

mass flow and control of gases. They are equipped with a digital electronic multi-bus

pc-board and consist of a micro-controller with peripheral circuitry for measuring,

controlling and communication. The flow signal is measured directly in the gas flow,

digitized and processed by means of the internal software (firmware). The measured and

processed values can be output through the analog interface or through the digital

communication line (RS232 or optional fieldbus interface). For controllers the setting for

the actuator is calculated by the firmware. The setpoint can be given through the

analogue interface or through the digital communication line.

Digital instruments have a lot of setting parameters for signal processing, controlling and

many extra features and thus a wide range in use. Reading and changing of these

settings is only possible via RS232 or a fieldbus, except for measured value, setpoint and

valve output, which is also possible through the analogue interface (depending on

parameter setting).

Digital instruments can be operated by means of the following options:

1. Analog interface (0…5 Vdc / 0...10 Vdc / 4…20 mA / 0...20 mA)

2. RS232 interface (connected to COM-Port by means of special cable at 38400 Baud)

3. FLOW-BUS interface

4. PROFIBUS DP interface

5. DeviceNetTM interface

6. Modbus-RTU interface

Depending on the pre-settings options 1 and 2 are always present on multi-bus

instruments. An interface to any available fieldbus is optional.

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The operation via analogue interface, RS232 interface and an optional fieldbus can be

performed at the same time. A special parameter called “control mode” indicates which

connection is controlling the instrument: analogue or digital (via fieldbus or RS232). The

RS232 interface behaves like the Flow-Bus interface. Even when using more interfaces at

the same time, the reading can be done simultaneously. When changing a parameter

value, the last value send by an interface will become valid.

The micro switches and LED’s on top of the instrument can also be used for manual

operations of some options (see chapter 5):

The green LED indicates in which mode the instrument is active.

The red LED indicates address, baud rate etc. and error/warning in relevant situations.

Scope of Delivery

Immediately upon receipt of the incoming goods the package needs to be checked for any

possible damages and the goods have to comply with the scope of delivery listed on the

packing note. In case of any damages the supplier and the freight forwarder have to be

contacted without delay.

In the event of any discrepancies please get in touch with your local distributor (see

www.bronkhorst.com) or contact us directly:

M+W Instruments GmbH

Dorfstr. 1

D-85391 Leonhardsbuch

Tel.: +49 8166 9921 0

Fax: +49 8166 9921 22

Email: [email protected]

When the instrument needs to be returned please include a description of the damage in

a closed envelope.

MASS-STREAMTM Instruction Manual D-6300

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ATTENTION!

All instruments for return must have a fully filled-in “Declaration of Decontamination“.

This declaration has to be attached to the shipping documents, allowing free access on

the outside of the package.

The declaration of decontamination is available on our accompanying CD with each

instrument shipment or it can be downloaded from our website www.bronkhorst.com.

Please mention the instrument’s model code and the serial number on your order, as well

as your VAT number when needed.

2.2 Installation

To avoid personal injury and/or damage to the equipment only trained and qualified

personnel shall perform the installation of the instruments:

Read the instrument’s name plate before installation and check the electrical

connection, flow range, media to be measured, inlet and outlet pressure as well as

input and output signals.

The instruments contain electronic components which are sensitive to electronic

discharges (ESD). Contact with electronically charged persons or objects could

possibly endanger these components or even result in their failure.

Ensure that all piping is absolutely clean and without any damage. It is recommended

to install an inlet filter in front of the instrument.

While installing the instrument take care of the arrow marking on the instrument’s flow

body, determining the flow direction.

Avoid piping with small diameter at high flow rates. When possible no abrupt angles or

other disturbances shall be mounted directly in front of the instrument.

MASS-STREAMTM Instruction Manual D-6300

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All devices have Withworth pipe threads –type RP –according to ISO228-1

(cylindrical G-threads in inches according to BSPP). The mounting of NPT-fittings will

destroy the inlet threads in the instrument’s body.

Using an inlet pipe with sufficient piping diameter is recommended. The length of the

inlet pipe should be at least 10 times the piping diameter.

Before the first start-up check that the system has absolutely no leakage. If toxic,

explosive and/or corrosive gases are to be used, ensure to purge the system long

enough with a dry, inert gas. This is also required to remove these kinds of gases from

the system.

The instruments’ preferred mounting position is horizontally. Especially when installing

bigger mass flow controllers (D-6371 and bigger) in different ways you should get in

contact with your distributor or M+W Instruments GmbH beforehand.

ATTENTION!

In the event of power loss or when unplugging the main connector the instrument will be

reset into factory settings (=delivery condition).

All instruments described in this manual carry the CE-mark. Therefore they have to

comply with the EMC requirements valid for these instruments. However compliance with

the EMC requirements is not possible without the use of proper cables and

connector/gland assemblies.

In case the instrument is connected to other devices (e.g. power supply) ensure that the

operating voltage complies with the supply voltage given on the name plate and that the

function of the shielding is not affected. M+W Instruments GmbH recommends using

standard cables following the CE-requirements and could supply them when needed.

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