BRANNSTROM CleanTrack 1000 B User manual

Brannstrom Sweden AB

Uddevallagatan 14

416 70 Gothenburg, Sweden

Tel: +46 (0)31 195600

Fax: +46 (0)31 197790

Email: info@brannstrom.se

Operations and Technical manual for

Oil Discharge Monitoring Equipment

CleanTrack 1000 B

(Revision 2.20xd for Software version 2.20x)

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 2 of 232

Content

1. Introduction .......................................................................................................................................... 5

2. Important Notes ................................................................................................................................... 6

2.1. Component Replacement/Repair .......................................................................................................... 6

2.2. Disclaimer and Conditions ................................................................................................................... 6

2.3. Main news in software version 2.20x compared to version 2.12. ......................................................... 6

2.4. Updates in this manual. ........................................................................................................................ 7

3. Specification .......................................................................................................................................... 7

3.1. Description ........................................................................................................................................... 7

3.1.1. Function and main parts ..................................................................................................... 7

3.1.2. Measuring principle ........................................................................................................... 8

3.2. Scope of Supply and System Supplies .................................................................................................. 9

3.2.1. Parts always included in the Analyzing unit ...................................................................... 13

3.3. System Interfaces.................................................................................................................................. 14

4. Installation ............................................................................................................................................ 15

4.1. Computer Unit ...................................................................................................................................... 15

4.1.1. Mechanical ......................................................................................................................... 15

4.1.2. Electrical ............................................................................................................................ 15

4.2. Converting Unit .................................................................................................................................... 16

4.2.1. Mechanical ......................................................................................................................... 16

4.2.2. Electrical ............................................................................................................................ 16

4.3. Analyzing Unit ..................................................................................................................................... 17

4.3.1. General drawings ............................................................................................................... 17

4.3.2. Mechanical ......................................................................................................................... 17

4.3.3. Electrical ............................................................................................................................ 17

4.3.4. Inlet probe and Outlet stub ................................................................................................. 18

4.3.5. Piping of Sample Inlet and Outlet ...................................................................................... 19

4.3.6. Piping for Fresh water (Option) ......................................................................................... 19

4.3.7. Piping for Air motor (Air motor option only) .................................................................... 20

4.4. Flow meter and Speed log .................................................................................................................... 21

4.4.1. Flow meter general ............................................................................................................ 21

4.4.2. BRANNSTROM standard flow transmitter. ...................................................................... 21

4.4.3. Speed log general ............................................................................................................... 21

4.5. Paper Printer ......................................................................................................................................... 22

4.6. Response time calculations ................................................................................................................... 22

4.7. First Start up Checklist ......................................................................................................................... 23

4.8. Pressure alarm settings ......................................................................................................................... 24

4.9. Zener Barrier Instructions and Replacement ........................................................................................ 25

4.10. Measuring Cell Instructions and Replacement ................................................................................... 30

4.10.1. Measuring Cell replacement (CTB10032) ....................................................................... 33

4.11. Calculations on intrinsically safe arrangements .................................................................................. 36

5. Start/Stop procedure ............................................................................................................................ 38

5.1. General information before Start-up ..................................................................................................... 38

5.2. Start-up procedure ................................................................................................................................ 38

5.3. Close down procedure .......................................................................................................................... 39

5.4. Closing down for a longer time or preserving for sub-zero conditions ................................................. 39

6. Menu operations ................................................................................................................................... 41

6.1. Main Menu and Top of Page indications .............................................................................................. 41

6.2. Edit Numeric values ............................................................................................................................. 42

6.3. Keys ...................................................................................................................................................... 42

6.4. Password ............................................................................................................................................... 43

6.5. Measuring Cell - Indications and Keys ................................................................................................. 44

7. Menu layout .......................................................................................................................................... 45

7.1. Main Menu ........................................................................................................................................... 45

7.1.1. Start page ........................................................................................................................... 45

7.2. Operation .............................................................................................................................................. 46

7.2.1. Running ............................................................................................................................. 46

7.2.2. Running Settings ................................................................................................................ 47

7.2.2.1. "Discharge line" 47

7.2.2.2. "Oil type" 48

7.2.3. Manual Override ................................................................................................................ 51

7.2.4. Status ................................................................................................................................. 52

7.3. Alarm Table .......................................................................................................................................... 53

7.4. Recorded data ....................................................................................................................................... 54

7.4.1. Recorded data examples .................................................................................................... 55

7.5. USB ...................................................................................................................................................... 56

7.5.1. USB-Memory stick ............................................................................................................ 56

7.5.2. Save Printouts on USB stick .............................................................................................. 58

7.6. On-board Test ....................................................................................................................................... 59

7.7. Measuring Cell Check/Calibration ....................................................................................................... 63

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 3 of 232

7.7.1. Zero Calibration Status ...................................................................................................... 63

7.7.2. Zero Calibration Prepare .................................................................................................... 64

7.7.3. Zero Calibration Take Zero ............................................................................................... 65

7.7.4. Replace Measuring Cell ..................................................................................................... 66

7.8. Setup of parameters .............................................................................................................................. 67

7.8.1. Line of discharge ............................................................................................................... 67

7.8.2. ZF1 (Zener barrier flow input 1) ........................................................................................ 68

7.8.3. ZF2 .................................................................................................................................... 68

7.8.4. CVF ................................................................................................................................... 68

7.8.5. Pressure .............................................................................................................................. 69

7.8.5.1. Static Pressure/Water function 69

7.8.6. Motor (Optional Extended Converting unit I/O PCB) ...................................................... 70

7.8.7. Speed ................................................................................................................................. 70

7.8.8. System Configuration, Standard ........................................................................................ 71

7.8.9. System Configuration, Alarms&Extras ............................................................................. 71

7.9. Computer .............................................................................................................................................. 73

7.9.1. USB-Memory stick ............................................................................................................ 73

7.9.2. Real Time Clock ................................................................................................................ 73

7.9.3. IP-address .......................................................................................................................... 74

7.9.4. Touch Screen Calibration .................................................................................................. 74

7.10. System Check ..................................................................................................................................... 75

7.10.1. Main ................................................................................................................................. 75

7.10.2. Test .................................................................................................................................. 75

7.10.3. GPS (NMEA 0183 receiver) ............................................................................................ 76

7.10.4. Paper Printer _(Optional) ................................................................................................. 76

7.10.5. Expiry (Trial period) ...................................................................................................... 77

7.10.6. Power (Computer unit Power supply) ............................................................................ 77

7.10.7. CUIO (Computer unit I/O PCB) .................................................................................... 78

7.10.8. CVCT/Standard (Converting unit I/O PCB) .................................................................. 78

7.10.9. CVCT/Extended (Optional Extended Converting unit I/O PCB) ................................... 79

7.10.10. ZBCT (Converting unit Zener Barrier PCB) ................................................................ 79

7.10.11. MC (Measuring Cell) ................................................................................................... 80

7.10.12. External Modbus RTU (Optional CUIO) ..................................................................... 80

7.11. Approvals ........................................................................................................................................... 81

8. Fault-finding ......................................................................................................................................... 82

8.1. Malfunction of Computer/Converting unit ........................................................................................... 82

8.2. List of displayed alarms ........................................................................................................................ 82

8.3. System file errors .................................................................................................................................. 83

8.4. System communications errors ............................................................................................................. 84

8.5. External sensor alarms .......................................................................................................................... 85

8.6. Measurement alarms ............................................................................................................................. 86

8.7. Measurement sample alarms ................................................................................................................. 86

8.8. Paper Printer alarms ............................................................................................................................. 87

8.9. Extended Converting unit Motor alarms (Optional) ............................................................................. 88

8.10. Miscellaneous Sample pump and Overboard Valve alarms. ............................................................... 88

8.11. Indications on PCB's ........................................................................................................................... 90

8.11.1. Computer unit I/O PCB indications ................................................................................. 90

8.11.2. Converting unit I/O PCB indications ............................................................................... 90

8.11.3. Extended Converting unit I/O PCB indications (Optional) .............................................. 91

8.11.4. Zener barrier PCB indications.......................................................................................... 91

9. Maintenance, Spare parts and Consumables ..................................................................................... 92

9.1. Software upgrading .............................................................................................................................. 92

9.2. Battery replacement .............................................................................................................................. 92

9.3. Saving Printouts and Settings on a USB memory stick ........................................................................ 92

9.4. Periodic Checks and Servicing ............................................................................................................. 92

9.5. Verification of accuracy and access to restricted parts ......................................................................... 93

9.6. Cleaning of Inlet Filter ......................................................................................................................... 93

9.7. Sample Pump Shaft seal oil refilling .................................................................................................... 93

9.8. Spare parts ............................................................................................................................................ 94

9.8.1. Computer Unit ................................................................................................................... 94

9.8.2. Converting Unit ................................................................................................................. 94

9.8.3. Analyzing Unit................................................................................................................... 94

9.8.4. Sample pump ..................................................................................................................... 94

9.8.4.1. Ex. motor Sample pump, SPP-100 94

9.8.4.2. Bulkhead mounted Sample pump, Nikuni 32MED22 94

9.8.4.3. Bulkhead mounted Sample pump, Matre P06 94

9.8.4.4. Air motor Sample pump, Speck Y2951 94

9.8.5. Fuses .................................................................................................................................. 94

9.9. Recommended Spare parts ................................................................................................................... 95

9.10. Consumables ...................................................................................................................................... 95

9.11. Storage before installation .................................................................................................................. 95

10. Figures and Drawings ........................................................................................................................ 96

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 4 of 232

10.1. Computer Unit .................................................................................................................................... 97

10.2. Converting Unit .................................................................................................................................. 100

10.3. Analyzing Unit ................................................................................................................................... 104

10.3.1. Analyzing Unit skid with Ex. motor Sample pump ......................................................... 104

10.3.2. Analyzing Unit with external Sample pump .................................................................... 107

10.3.3. Analyzing Unit with Freestanding items for External Sample pump ............................... 112

10.3.4. Analyzing Unit with Air motor Sample pump ................................................................. 114

10.4. SPP-100 Sample pump with Ex. Motor .............................................................................................. 119

10.5. Nikuni Sample pump for Bulkhead mounting .................................................................................... 121

10.6. Matre Sample pump for Bulkhead mounting ...................................................................................... 124

10.7. Connection box ................................................................................................................................... 126

10.8. Measuring Cell replacement ............................................................................................................... 128

10.9. GA-plans ............................................................................................................................................ 129

10.9.1. Partnames of typical arrangement .................................................................................... 129

10.9.2. GA-plan with Ex. motor Sample pump ............................................................................ 130

10.9.3. GA-plan with bulkhead penetrating Sample pump .......................................................... 133

10.9.4. GA-plan with Air motor Sample pump ............................................................................ 135

10.9.5. GA-plan with pilot controlled Air motor Sample pump................................................... 137

10.10. Electrical ........................................................................................................................................... 138

10.10.1. Electrical cable diagram for electrical Ex. motor sample pump ..................................... 138

10.10.2. Electrical cable diagram for bulkhead mounted sample pump ....................................... 139

10.10.3. Electrical cable diagram for air motor sample pump ..................................................... 140

10.10.4. Internal cable diagram for electrical sample pump motor .............................................. 141

10.10.5. Internal cable diagram for Extended SPP-100 sample pump motor (Optional) ............. 142

10.11. Sample probes .................................................................................................................................. 143

10.11.1. Sample probes installation arrangements 1” .................................................................. 143

10.12. Flow meter ........................................................................................................................................ 145

11. Approval Certificates ......................................................................................................................... 148

11.1. Certificate: MED-D ............................................................................................................................ 148

11.2. Type Approval, DNV ......................................................................................................................... 150

11.3. Type Approval, Germany ................................................................................................................... 154

11.4. IMO Certificate, CCS ......................................................................................................................... 158

11.5. Type Approval, CCS .......................................................................................................................... 160

11.6. Type Approval, NK ............................................................................................................................ 163

11.7. Type Approval, RMRS ....................................................................................................................... 164

12. ATEX Certificates and Instructions ................................................................................................. 166

12.1. Declaration of Conformity .................................................................................................................. 166

12.2. ATEX Certificate Zener Barrier PCB ................................................................................................. 169

12.3. ATEX Certificate Measuring Cell ...................................................................................................... 174

12.4. Pressure transmitter, Danfoss ............................................................................................................. 178

12.5. Pressure transmitter, Siemens ............................................................................................................. 185

12.5.1. Declaration of Conformity ............................................................................................... 185

12.5.2. ATEX Certificate ............................................................................................................. 187

12.6. Flow meter, Siemens .......................................................................................................................... 190

12.7. Flow meter, Fuji ................................................................................................................................. 198

12.8. Sample Pump, SPP-100 with Elprom explosion proof motor ............................................................. 201

12.8.1. Elprom instructions .......................................................................................................... 201

12.8.2. Elprom Certificate, EPT 17 ATEX 2588 X ..................................................................... 205

12.8.3. Elprom Certificate, EUM1 10 ATEX 0350 ..................................................................... 209

12.8.4. Hummel Cable Gland Certificate, DEKRA 12ATEX0139 X .......................................... 226

12.9. Sample Pump, Speck pump with Gast air motor ................................................................................ 228

13. Appendix, Work shop test and Calibration Certificate .................................................................. 229

14. Project specific drawings and data sheets ........................................................................................ 231

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 5 of 232

1. Introduction

The Oil Discharge Monitoring System, CleanTrack 1000 B, has been designed to provide means of

monitoring, recording and controlling the ballast discharge in accordance with the requirements in

Resolution MEPC.108(49) as amended by Resolution MEPC.240(65) and is also approved for Bio-

fuel blends in accordance with MEPC.1/Circ.761 as revised.

The requirements of the MARPOL Convention are that all oil tankers with a gross tonnage of 150

GRT and above must have an oil discharge monitoring and control system installed with an

automatic overboard valve control system.

The requirements in Resolution MEPC.108(49) as amended apply to tankers with a date of keel

laying or equivalent stage of construction of 1st of January 2005 or later. Tankers with a keel laid

before 1st of January 2005 should comply either with these new or the older Guidelines and

Specifications.

Discharge limits are set at 30 liters per nautical mile (fixed) and a total discharge limit in liters (to

be set by the user) equaling 1/30,000 part of the particular cargo of which the residue formed a part.

The unit has also a 15 ppm mode intended for clean ballast.

The recording device is formatted electronically as mentioned in MEPC.108(49) chapter 6.9.1.

Recorded data is stored in a non-volatile memory and can hold approximately 3,000,000 printouts.

Optionally a paper printer can also be installed in the computer unit.

In addition to this equipment manual, the ship builder, installation contractor or whoever is

commissioned by the ship owner to do it, will prepare ship specific documentation in the form of a

manual covering the parts not covered by this equipment manual. For details see MEPC.108(49)

sections 9.3 – 9.8 and 11.1.4 – 11.1.6.

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 6 of 232

2. Important Notes

2.1. Component Replacement/Repair

Placement of security seals on critical components is to prevent tampering by unauthorized

personnel. Replacement or repair of this equipment should only be carried out under guidance of

Brannstrom Sweden AB.

2.2. Disclaimer and Conditions

All information provided by Brannstrom Sweden AB about this equipment is given in good faith

and is based on the best knowledge available at the particular time. No responsibility is, however,

assumed for possible inaccuracies or omissions.

The content of this manual may be copied as required for operational use on the vessel in which the

equipment is installed. This Manual must not be copied, in full or in part, for disclosure to third

part.

The software incorporated in the equipment is furnished on a strictly “as is” basis. The software is

proprietary to Brannstrom Sweden AB. The disclosure of the software coding is not allowed. The

software may not be copied in whole or part.

2.3. Main news in software version 2.20x compared to version 2.12.

1. It can be upgraded to handle 5 more bio-fuel blends to a total of 10 bio-fuel blends.

2. It listens to more GPS NMEA 0183 sentences, in addition to RMC also GLL, GGA and VTG.

3. It supports version 4.10 of GPS NMEA 0183 sentences.

4. Manual “Oil concentration” selection disables start of the sample pump and ignores readings from the

Measuring cell.

5. It can monitor feedback from the sample pump start/stop contactor.

6. It can monitor feedback from a sample pump motor disconnector switch. Switch is not in scope of delivery.

7. It has an optional alarm for freezing risk of water in the Measuring cell.

8. It has programmable feedback timeout for two overboard valves.

9. If the converting unit is fitted with the optional sample pump motor heating to avoid moisture in “StandBy”

mode, it can control the heating and monitor the motor voltage, current, cos φ, frequency, and overheating.

Documentation for this feature is delivered with special orders only.

10. For specially built computer units with an optional Modbus RTU serial communication channel, it can

communicate with the cargo control system. Documentation for this feature is delivered with special orders

only.

11. For specially built computer units with an optional NMEA alike serial communication port it can send printout

data to a listener. Documentation for this feature is delivered with special orders only.

12. It has settings for optional control of the slop tank valve separately using the relay output normally intended to

control the overboard valve no. 2. Documentation for this feature is delivered with special orders only.

13. Automatically recorded data compressed from 9 lines to 6 lines (MEPC.108(49) Chapter 6.9.2).

14. Naming of oil types closer to naming in applicable IMO resolutions.

15. Flow alarms are no longer generated while flow is in manual mode (“Manual Flow” is activated).

2.203

16. For optional extended converting unit only: New setting “Extended-NoLim” in property

“ConvertingUnitType” with limited motor alarms.

2.204

17. For optional extended converting unit only: “Disable Motor check” disables motor windings ptc alarms also.

Voltage of an activated heater is shown on top screen indications, “StandBy” -> “StandBy, xxV”.

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 7 of 232

2.4. Updates in this manual.

A detail information about changes in this manual compared to the previous manual, version 2.12k, is not meaningful as

there are too many details, computer menus and certificates that are changed, removed or added. Instead the major

functional changes have been listed above.

Version 2.20x -> 2.20xc:

1. New “Declaration of Conformity”, issued 2019-01-02. Chapter 12.1. Declaration of Conformity page 166.

2. Upgrade of details changed in software version 2.204. Changes for optional extended converting unit only.

Version 2.20xc -> 2.20xd:

1. New “Declaration of Conformity”, issued 2019-01-02. Chapter 12.1. Declaration of Conformity page 166.

3. Specification

3.1. Description

Type CleanTrack 1000 B

Application Oil Discharge Monitoring and Control System for Oil Tankers in

accordance with MEPC.108(49) as amended by Resolution MEPC.240(65),

approved for Crude oils and Petroleum products as well as for 10 types of

Bio-fuel blends in accordance with MEPC.1/Circ.761 as revised.

Range 0 - 1000 ppm

Accuracy According to MEPC.108(49)

Sample Flow rate 240 liters/hour to 900 liters/hour depending on sample pump model.

Clean water connection (optional):

Flow rate Intermittently 200 to 600 liters/hour depending on sample pump model and

water pressure.

Clean water is only used at Discharge Start and Stop.

Approximately 6-20 liters per Start/Stop (when applicable).

Pressure max. 5 bar

min. 0.5 bar higher than the pressure in the overboard line at the sample

outlet connected point.

3.1.1. Function and main parts

Purpose and function of the CleanTrack 1000B.

On an oil tanker the CleanTrack 1000B monitors and controls the discharge of oily water from a slop tank to the sea

according to MARPOL Annex I regulation 34, and it is specified in detail in IMO resolution MEPC.108(49).

When water is pumped from the slop tank into the discharge pipe, it can be diverted either back to the slop tank via a

slop tank valve, or over board to the sea via an overboard valve.

Normally the overboard valve is closed and the slop tank valve is open, diverting the water back to the slop tank. The

water can be diverted to the sea only when the CleanTrack 1000B enables opening of the overboard valve.

The CleanTrack 1000B samples water from the discharge pipe and measures the oil content of it. The CleanTrack

1000B also receives info about the ship’s speed (from the ship’s speed log or the GPS), the water flow rate from a flow

meter in the discharge pipe, and the ship’s position (from the GPS). Based on this info, the CleanTrack 1000B

calculates the instantaneous discharge rate of pure oil per nautical mile, and the total quantity of pure oil discharged.

The instantaneous rate of discharge of oil content must not exceed 30 liters per nautical mile, and the total quantity of

oil discharged into the sea must not exceed 1/30000 of the total quantity of the particular cargo of which the residue

formed a part.

When start pumping water from the slop tank, the water is diverted back to the slop tank. When the CleanTrack

1000B has determined that none of the above discharge limits are exceeded, it enables diverting the water into the

sea. When any of the discharge limits are reached, or there is a failure of the CleanTrack 1000B or any of the external

signals are missing, the overboard valve is automatically closed and the slop tank valve is opened. These events and

the corresponding ship’s position are recorded by the CleanTrack 1000B.

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 8 of 232

The unit consists of 4 main parts:

A Computer unit intended to be installed in the cargo control room or in an equivalent nonhazardous area.

The computer unit controls and receives data from the other CleanTrack components. This information is

treated for computing and control purposes and is documented in the unit`s memory required by IMO. The

other parts of the system are controlled from the computer unit. It also receives positioning data from the

GPS. This computer unit contains the parts and functions defined by IMO resolution MEPC.108(49) as the

“Control section”, “Control unit”, “Discharge interlock” and “Overboard discharge control”.

A Converting unit intended to be installed in the engine room or other suitable nonhazardous area. The

converting unit receives and transmits electrical signals from the analyzing unit to the computer unit. It

contains electrical power supply and zener barriers for the analyzing unit, a 2 wire 4 – 20 mA input for the

pressure transmitter and two, 2 wire 4 – 20 mA inputs for flow meters. The sample pump and optional fresh

water flushing control is also controlled by the converting unit.

An Analyzing unit intended to be installed in the pump room or other hazardous cargo area. The analyzing

unit contains the measuring cell and the pressure transmitter that monitors the sample flow through the

measuring cell. The pressure transmitter measures the pressure on the outlet of the sample pump and is used

to protect the pump from blockages or starvation.

The distance between the sampling probes and the analyzing unit should be as short as possible. The

maximum distance depends on the sample pump and the pipe diameter.

This analyzing unit corresponds to the “Oil content meter” as defined by IMO resolution MEPC.108(49).

A Sample pump of impeller type, to be installed close to the analyzing unit and normally in the pump room.

The sample pump prepares and feeds the sample from the overboard line to the measuring cell.

The sample pump can be of 3 main types. Depending on type is can be mounted in the hazardous area or on

the bulkhead between the engine room and the pump room.

1) With an air driven motor for mounting in hazardous area zone 1.

2) With a flameproof Exd motor for mounting in hazardous area zone 1.

3) Bulkhead mounted type with the electrical motor in the non-hazardous area (E/R) and the pump

in the hazardous area (P/R) zone 0 or zone 1.

3.1.2. Measuring principle

The measuring principle of the CleanTrack 1000B is based on a combination of light transmitted and light

scattering in four different angles. The sample water stream is homogenized in the sample feed pump and is

passed through a quartz glass tube where it is exposed to a light beam. The light transmitted and scattered in

the selected angles is dependent on the type and amount of contaminates in the water stream. Signals from

non-oil contaminants can be compensated for due to their different light scattering characteristics.

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 9 of 232

3.2. Scope of Supply and System Supplies

The CleanTrack 1000B parts:

1. Computer unit, 1 pc.

2. Converting unit, 1 pc.

a. Standard - for all electric motor sample pumps.

b. Standard Air - for air motor sample pump.

c. Extended - optional and for SPP-100 sample pump only.

3. Analyzing unit, 1 pc.

a. Skid with sample pump having explosion proof electric motor.

b. For external sample pump.

1. Compact cabinet.

2. Freestanding items with measuring cell hood.

c. Built in sample pump having air motor.

4. Sample pump, 1pcs

a. Explosion proof electric motor, normally mounted on skid in pump room.

b. Electric motor mounted on bulkhead, engine room/pump room.

c. Air motor, normally mounted inside analyzing unit.

5. Flow meter(s) – (Normally yard supply, supplied on request).

6. Sample probe(s) including valves and inlet filter – (Normally yard supply, supplied on

request).

7. Overboard valve and Slop tank valve – (Normally yard supply, supplied on request).

8. Pneumatic control box for Overboard and Slop tank valves – (Normally yard supply,

supplied on request).

9. Miscellaneous.

1. Computer unit:

Voltage 85-265 VAC

Frequency 50/60 Hz

Consumption 30 W

Ingress Protection IP42

Ambient Temp. 5 - 50 °C

Weight ~7 kg

Dimensions approx. 370 x 210 mm

Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 10 of 232

2. Converting unit:

2.a. Standard - for all Electric Motor Sample Pumps: (door not displayed)

Voltage 380 or 440 VAC 3-phase

±10%, transient ±20%

Frequency 50/60 Hz

Consumption 120 W (exclusive pump)

Ingress Protection IP54

Ambient Temp. 5 - 50 °C

Weight ~14 kg

Dimensions approx. 550 x 360 x 130 mm

Color RAL-7035

Motor protection relay Suitable for sample pump motor current.

Or;

2.b. Standard Air - for Air Motor Sample Pump: (door not displayed)

Voltage 110 or 220 VAC

±10%, transient ±20%

Frequency 50/60 Hz

Consumption 120 W

Ingress Protection IP54

Ambient Temp. 5 - 50 °C

Weight ~14 kg

Dimensions approx. 550 x 360 x 130 mm

Color RAL-7035

Or;

2.c. Extended - Optional for SPP-100 Sample Pump only: (door not displayed)

Voltage 380 or 440 VAC 3-phase

±10%, transient ±20%

Frequency 50/60 Hz

Consumption 120 W (exclusive pump)

Ingress Protection IP54

Ambient Temp. 5 - 50 °C

Weight ~14 kg

Dimensions approx. 550 x 360 x 130 mm

Color RAL-7035

Motor protection relay Suitable for SPP-100 sample pump motor current.

Please note, this is an optionally equipped converting unit and it can only be used together with the SPP-100 sample

pump. It has the capability of heating the sample pump motor with about 15 W and it can also monitor the voltage

between 2 phases, current of all 3 phases, the power factor and the resistance of the PTC resistors in the motor

windings. If unit is powered through a frequency converter measurement might be faulty.

For setting, see chapter 7.8.9. System Configuration, Alarms&Extras page 71.

See also drawing CTB10003 sheet 4 of 4, Converting Unit page 103.

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