Brainchild PM1600 User manual
User Manual
Power Manager
PM1600
UMPM1600A
Brainchild Electronic Co., Ltd.
V1.3, 0 / 007
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Content
Chapter 1 Introduction………………………………………………………………….5
1.1 Introduction of PM1600………………………………………………………………5
1.2 Caution…………………………………………………………………………………..5
1.2.1 Danger………………………………………………………………………………5
1.2.2 PRODUCT WARRA TY & CUSTOMER SUPPORT…………………………5
1.2.3 LIMITATIO OF WARRA TY……………………………………………………5
Chapter 2 Specifications………………………………………………………………..6
2.1 Main Features..........................................................................................7
2.2 Hardware Specification……………………………………………………………….8
2.3 Software Specification…………………………………………………………………9
Chapter 3 Installation and Wiring……………………………………………………12
3.1 Unpacking………………………………………………………………………………12
3.2 Installation……………………………………………………………………………...12
3.2.1 Panel Mount……………………………………………………………………….12
3.3 Wiring…………………………………………………………………………………….15
3.3.1 Rear terminal……………………………………………………………………...15
3.3.2 Digital output wiring………………………………………………………….…16
3.3.3 RS485 wiring………………………………………………………………………16
Chapter 4 Using the P 1600……………………………………..…………………..17
4.1 Ways to operate PM1600…………………………………………………………….17
4.1.1 Operation through panel keys of PM1600 Host Machine……………….17
4.1.2 Operation through PM1600 Host Machine with USB mouse…………..18
4.1.3 Operating through Web Client………………………………………………...18
4.2 General Operations……………………………………………………………………20
4.3 Function Trees........................................................................................23
4.3.1 Runtime Mode..................................................................................23
4.3.2 Configuration Mode...........................................................................24
4.4 Connecting the PM1600 with client PC…………………………………………..25
4.4.1 Pier to pier connection…………………………………………………………..25
4.4.2 etwork Connection……………………………………………………………..25
4.5 Setting the PM1600……………………………………………………………………30
Chapter 5 Run ode……………………………………………………………………..31
5.1 System Overview………………………………………………………………………31
5.2 Meter Group or Meter Display……………………………………………………..32
5.2.1 Digital Display……………………………………………………………….……32
5.2.2 Bar Chart Display………………………………………………………………..33
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5.3 Relay Status…………………………………………………………………….………34
5.4 Individual Meter Display…………………………………………………………….35
5.4.1 Digital Display…………………………………………………………………….35
5.4.2 Summary Display………………………………………………………………..36
5.4.3 Real time Trend…………………………………………………………………..38
5.4.4 Historical Trend…………………………………………………………………..39
5.4.5 Graphical Display………………………………………………………………..40
5.5 Demand Control……………………………………………………………………….43
5.5.1 Blocking mode……………………………………………………….……………43
5.5.2 Rolling mode……………………………………………………………………….44
5.6 Time of Use……………………………………………………………………………...45
5.7 Alarm/Event Log………………………………………………………………………46
5.8 Report……………………………………………………………………………………47
5.8.1 Aggregate Daily Report………………………………………………………….47
5.8.2 Aggregate Monthly Report………………………………………………………48
5.8.3 Sub-Meter Daily Report…………………………………………………………49
5.8.4 Sub-Meter Monthly Report……………………………………………………..50
Chapter 6 Configuration ode………………………………………………………..51
6.1 System Setup…………………………………………………………………………..51
6.1.1 Date/Time Setup…………………………………………………………………52
6.1.2 Serial Communication Setup………………………………………………….53
6.1.3 Mailing List Setup………………………………………………………………..54
6.1.4 Mail Server Setup…………………………………………………………………57
6.1.5 TCP/IP Setup……………………………………………………………………..59
6.1.6 Password Modification…………………………………………………………..61
6.1.7 User’s Data Setup………………………………………………………………..61
6.2 Meter Setup……………………………………………………………………………..64
6.2.1 Basic Setup………………………………………………………………………..65
6.2.2 Measure Setup……………………………………………………………………65
6.2.3 Alarm Setup…………………………………………………………………….…66
6.2.4 Trend Setup/ DATA Recording………………………………………………..68
6.3 TOU Setup………………………………………………………………………………69
6.3.1 Season Setup……………………………………………………………………..70
6.3.2 Day Type Setup…………………………………………………………………..71
6.3.3 Holidays Setup……………………………………………………………………73
6.3.4 Rate Type Setup…………………………………………………………………..73
6.3.5 Tariff Band Setup…………………………………………………………………77
6.4 Schedule Setup………………………………………………………………………..79
6.4.1 Season Setup……………………………………………………………………...80
6.4.2 Day Type Setup……………………………………………………………………81
6.4.3 Recurring Holidays Setup………………………………………………………82
6.4.4 Special Day Type Setup…………………………………………………………83
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6.4.5 Day Plan Setup…………………………………………………………………..84
6.4.6 Day type Setup using Calendar………………………………………………85
6.5 Demand Control Setup………………………………………………………………87
6.5.1 Parameter Setup…………………………………………………………………88
6.5.2 Load Shed Setup…………………………………………………………………91
6.6 Group Setup……………………………………………………………………………94
6.7 Data Backup……………………………………………………………………………95
Appendix…………………………………………………………………………………….96
Abbreviation………………………………………………………………………………96
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Chapter 1 Introduction
1.1 Introduction of P 1600
PM1600 is designed for modern industrial sites, commercial facilities and
utilities power management. By integration of power monitoring, demand
control, power quality analysis, report generation and communication, PM1600
fulfills all daily power management requirements. Combines the state of art
embedded system with information networking technologies, a high
performance power supervisory control system can be built at a fairly low cost.
1.2 Caution
1.2.1 Danger
The PM1600 meter contains hazardous voltages. The meter should never be
disassembled. Failure to observe this practice can result in serious injury or
death. Any work on or near energized meters, meter sockets, or other metering
equipment can present a danger of electrical shock. It is strongly recommended
that all work should be performed only by qualified industrial electricians and
metering specialist. Brainchild assumes no responsibility if your electrical
installer does not follow the appropriate national and local electrical codes.
1.2.2 PRODUCT WARRANTY & CUSTO ER SUPPORT
Brainchild Electronic Co., Ltd. warrants all products free from defects in
material and workmanship for a period of one year from the date of shipping in
Taiwan.
Please have the serial number and a detailed problem description available
when you report any defective. If the problem concerns a particular reading,
please have all meter readings available. When returning any merchandise to
Brainchild, an approval RMA number is required.
1.2.3 LI ITATION OF WARRANTY
This warranty does not apply to defects resulting from unauthorized
modification, misuse, or use for reasons other than electrical power monitoring.
The supplied meter is not a user-serviceable product.
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Chapter 2 Detail Specifications
Power 85~240VAC, 47~63Hz, 60VA, Maximum 23W
Display 6.4” TFT LCD, 640 x 480 pixel resolution, 24 bits colors
emory 64 MB RAM ，32 MB Flash ，16 MB DOC ，RTC(Battery
back-upped)
Interface USB: Host Port x1
Keypad: Function Key x7、Arrow Key x4
LEDx2
Digital Output Ports: 16
Contact Form: ormal on （.O.）(form A)
Relay Rating: 5A/240 VAC, life cycles 200,000 for resistive
load
CO Interface: RS-485 x 1
Protocol: ModBus over serial line
Standard
Ethernet
Communication
Protocol: ModBus over TCP/IP
Ports: Ethernet = 10/100Mbps Base T x 2
Environmental
& Physical
Operation Temperature: 5℃to 50℃
Storage Temperature: -25℃ to 60℃
Humidity: 20 to 80%RH (non-condensing)
Dimensions: 196mm (W) x 196mm (H) x 135mm (D) for panel
mount
Approval
Standards
Safety:
Protective Class:
EMC: Emission: E 61326 (E 55022 class A, E 61000-3-2,
E 61000-3-3)
Immunity: E 61326 (E 61000-4-2, E 61000-4-3,
E 61000-4-4,E 61000-4-5,E 61000-4-6,
E 61000-4-8, E 61000-4-11)
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2.1 ain Features
Manage up to 16 units of power transducer
Flexible field communication interfaces (Ethernet and RS485) for different
power transducer connection
Rich electricity parameters and power quality display for main and
sub-feeder transducers
Easy integrated with 3
rd
party supervisory control systems
Remote power monitoring and control via intranet/internet
Electricity demand control with 16 channel load shedding
Multi-tariff management with TOU (Time-of-Use rate)
Built in web server remote monitoring and control & data download
Automatic report and alarm status sending by E-mail
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2.2 Hardware Specification
1. Power source：85~240VAC, 47~63Hz, 60VA, max. 23W
2. Display：6.4’’ TFT LCD, 640x480 pixels, 260,000 color
3. Memory：64MB, 32MB Flash, 32MB Disc on chip (DOC)
4. Memory Storage Module：
（1）DOC：32MB/64MB to store V,I,P…etc. 54 real time power data for over
1 year（up to DOC capacity option）, multi-tariff TOU report up to
3years and over 1024 alarm and event records.
（2）Support USB flash driver
5. Interface：
（1）USB Host Port x 1：to connect mouse, key board or flash drive
（2）Key：7function keys, 4 navigation keys.
6. Communication Module：
（1）RS485 x 1, communication protocol：Modbus RTU
（2）Ethernet interface（10/100Mbps Base T x 2）, communication protocol：
HTTP, SMTP
7. Outputs Interface：
（1）16 digital control outputs（no voltage, normal open, 5A/240V）
（2）Control Indicator x 1（Red LED）：Alarm use
（3）power Indicator x 1
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2.3 Software Specification
1. Power demand control：
（1）Provide both blocking and rolling mode to calculate demand control.
（2）Provide shedding modes with a combination of sequence and priority
load shedding.
（3）Real time display of ：
（a）control capacity
（b）selected control mode
（c）current demand
（d）average demand
（e）demand control parameters
（f）status of demand control
（g）manual load shedding
2. Monitoring of power measurement：
（1）display of real time values for each meters including：Voltage, current,
power…etc. up to 54 real-time values.
（2）digital or bar chart display for each real-time measurement data.
3. Monitoring of power quality：instant monitoring of harmonic distribution,
THD, power factor and voltage variation for each channel.
4. Display of real-time and historic trend：
（1）real-time trend display ：to display trend of power information set by
users.
（2）historic display trend：
（a）to display historic trends of power consummation set by users.
（b）over a year of recorded data based on 15minuts data rate（up to
DOC capacity option）.
5. Report inquiry
（1）Main Meter：
（a）various power information at different tariff can be recorded
separately.
（b） recorded information include：kWh, kvah, maximum demand, and
happening time, average and standard deviation of phase voltage
and max. and min. power factor with happening time.
（c）300 days of daily report storage.
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（d）24 months of monthly report storage.
（2）Sub-meter：
（a）various power information at different tariff can be recorded
separately.
（b） recorded information include：kWh, kvah, maximum demand, and
happening time, average demand and load ratio.
（c）300 days of daily report storage.
（d）24 months of monthly report storage.
6. Alarm and event record
（1）Up to 29 different type of alarm（such as：over voltage, over demand,
phase imbalance, THD…etc.）.
（2）On-off and time duration of each DO and system power.
（3）Up to 1024 alarm on event record.
（4）Auto email to decimated person while alarm table place.
7. Schedule control：devices can be controlled according to the pre-set season,
date and hours.
8. System setup
（1）Communication setup.
（2）etwork setup.
（3）Email setup.
（4）System time and screen protection time set up.
9. Meter setup
（1）Setup of meter address and tag name.
（2）TCP/IP ratio setup.
（3）Wiring setup.
（4）Table setup for recording information.
10. Setup for multiple tariff TOU management
（1）Start and end date setup for each season.
（2）Date type setup.
（3）Setup for recurring and non-recurring holidays.
（4）Start and end time for rate type setup（peak, non-peak rate）.
11. Demand control setup
（1）according to the rate type of TOU to set up：
（a）Contracted demand capacity.
（b）Target demand.
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