BMI Screed User manual

Doc. # OI-M09201
Current Rev. 07
Revised: 11/2013
Orig. Rel.: 06/2014
INSTRUCTION MANUAL & PARTS BOOK
Vibratory Screed
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-2-
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive atmosphere, near combustible
materials or where ventilation does not
clear exhaust fumes.
WARNING
BURN HAZARD
Never come into contact with the engine
or muffler when engine is operating or
shortly after it is turned off. Serious
burns may occur.
CAUTION
MOVING PARTS
Before starting the machine ensure that
all guards and safety devices are in place
and functioning properly.
ATTENTION
READ OWNERS MANUAL
Read and understand operator's manual
before using this machine. Failure to
follow operating instructions could result
in serious injury or death.
!
!
!
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-3-
TABLE OF CONTENTS
VIBRATORY SCREED WARRANTY...............................................................................................4
MAINTENANCE RECORD...............................................................................................................5
SPECIFICATIONS............................................................................................................................6
OPERATING TIPS & REMINDERS .................................................................................................7
SCREED ASSEMBLY .............................................................................................................8
SCREED ADJUSTMENT.......................................................................................................13
VIBRATIONS ADJUSTMENT................................................................................................15
HAND WINCH ASSEMBLY INSTALLATION .......................................................................16
END ADAPTOR ASSEMBLY INSTALLATION.....................................................................18
ASSEMBLY DRAWINGS AND PARTS LIST........................................................................20
ENGINE ASSEMBLY.............................................................................................................21
5' BASE SECTION ................................................................................................................22
10' BASE SECTION ..............................................................................................................23
2.5' SUBSECTION.................................................................................................................25
5' SUBSECTION....................................................................................................................26
10' SUBSECTION..................................................................................................................27
HYDRAULIC SELF-PROPELLED ASSEMBLY (RH)...........................................................28
HYDRAULIC SELF-PROPELLED ASSEMBLY (LH) ...........................................................29
SELF PROPELLED ASSEMBLY..........................................................................................30
MOTOR ASSEMBLY.............................................................................................................31
SELF-PROPELLED / HYDRAULIC ASSEMBLY..................................................................32
SELF-PROPELLED / HAND WINCH CABLE ASSEMBLY..................................................33
HYDRAULIC TANK ASSEMBLY..........................................................................................34
SELF-PROPELLED SHAFT ASSEMBLY.............................................................................35
TURN BUCKLE ASSEMBLY ................................................................................................36
PILLOW BLOCK BEARING ASSEMBLY.............................................................................37
CAST BEARING ASSEMBLY........................................................................................................38
CONNECTING HARDWARE .........................................................................................................39
HAND WINCH ASSEMBLY ...........................................................................................................40
END ADAPTOR ASSEMBLY.........................................................................................................41
COMPANY INFORMATION...................................................................................................43
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-4-
SUPER AND STANDARD SCREED WARRANTY
Bartell Morrison Inc. agrees to furnish without charge, F.O.B. our plant, a replacement
for any part or portion thereof, comprising the main unit of the MORRISON SCREED,
consisting of the drive shaft assembly and the gear case assemblies, save and except
drive belts, and power units, and/or bearing or electrical controls which prove upon our
examination, to be defective in either material or workmanship within a period of twelve
(12) months from date of purchase, provided that notice of such defective part or
portion thereof is given to Bartell Morrison Inc. within the twelve month warranty period.
No further or other guarantee or warranty expressed or implied in connection with the
sale of the MORRISON SCREED is given and our sole liability consists in replacing
defective parts or portions thereof. We shall not be responsible for any special, indirect
or consequential damages arising in any manner whatsoever. This guarantee is for the
sole benefit of the original purchaser as end user. Our responsibility under this
guarantee ends in the case the original purchaser transfers ownership of the
MORRISON SCREED, makes any changes or adds any parts or devices not of our
manufacture to the MORRISON SCREED.
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-5-
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This MORRISON SCREED has been assembled with care and will provide years of service. Preventative maintenance
and routine service are essential to the long life of your Screed. Your dealer is interested in your new machine and has
the desire to help you get the most value from it. After reading through this manual thoroughly, you will find that you can
do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your Bartell
Morrison dealer. For your convenience we have provided this space to record relevant data about your MORRISON
SCREED. When in need of parts or service be prepared to provide your Screed serial number. Locate the serial numbe
r
now and record in the space below.
Date Purchased: Type of Screed:
Dealer Name: Model:
Dealer Phone: Base Serial
Number(s):
REPLACEMENT PARTS USED MAINTENANCE LOG
PART NO. QUANTITY COST DATE DATE OPERATION
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-6-
MORRISON STANDARD SCREED
SPECIFICATIONS
SPECIFICATIONS AND DIMENSIONS:
Height: 13.5” (342.9mm)
Width: 12.125” (307.98mm)
Weight: 10’ Base Section: 79 lbs. (35.87kg)
5’ Section: 45 lbs. (20.43kg)
2.5’ Section: 23 lbs. (10.44kg)
10’ Section: 78 lbs. (35.41kg)
Motor w/mount: 53 lbs. (24.06kg)
Engine: 5.5hp Honda (others
available)
Maximum Recommended Span: 45’ (13.7m)
Average Peak Vibration: 12.830 v.p.m.
Maximum Compaction Depth: 12” (304.8mm)
MORRISON SUPER SCREED
SPECIFICATIONS
SPECIFICATIONS AND DIMENSIONS:
Height: 19.5” (495.3mm)
Width: 14.625” (371.48mm)
Weight: 10’ Base Section: 94 lbs. (42.68kg)
5’ Section: 46 lbs. (20.88kg)
2.5’ Section: 23 lbs. (10.44kg)
10’ Section: 91 lbs. (41.31kg)
Motor w/mount: 70 lbs. (31.73kg)
Engine: 5.5hp Honda (others
available)
Maximum Recommended Span: 70’ (21.31m)
Average Peak Vibration: 14,000 v.p.m.
Maximum Compaction Depth: 12” (304.8mm)
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-7-
OPERATING TIPS AND REMINDERS
1. Before operating this equipment, read all of the manuals provided.
2. Keep all guards and covers in good repair and installed in the proper places.
3. Always turn off engine before refueling.
4. Keep hands, feet and loose clothing away from the screed shaft, drive belt, and engine clutch.
5. Keep hands, feet and loose clothing away from the cable drums and the drive belt area of the
hydraulic self-propelled units.
6. Check the shaft connections each day to make sure that the bolts are secure. Replace any bolts that
look worn!
7. Do not sit on the screed as this could cause deflection or possibly damage the unit.
8. The screed is designed to finish off concrete NOT to grade it! Keep excess concrete away from the
screed blades during the placing operation. Excessive amounts of concrete could cause deflection or
damage to the screed. Concrete should be low enough so that the top of the bolts along the screed
blades can be seen.
9. Engine should be shut down whenever forward movement of the screed is stopped. Do not allow the
engine to idle for more than 2 minutes as damage to the clutch may occur.
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-8-
OPERATOR’S SECTION
In the next few pages you will find the proper procedures for assembly and operation of
your screed. Please read and follow these instructions carefully to avoid damage to the
screed or possible injury due to improper assembly procedures!
SCREED ASSEMBLY
When shipped, the engine and the motor
mount kit are in two separate boxes. Upon
opening the boxes, you should find the
following: The engine, clutch, clutch guard,
engine mounting plate and a bolt bag with
the necessary mounting hardware.
In the bolt bag you will find a 1/4"x1/4" key.
Align the slot in the clutch with the slot in
the engine and insert the key.
Install the clutch on the engine shaft. On a
10 ft base unit, the pulley side is toward the
back of the engine (as shown). On a 5 ft
base unit, the pulley side is towards the front
of the engine.
Bolt the engine to the mounting plate. Using
the hardware supplied.
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VIBRATORY SCREED INSTRUCTION MANUAL & PARTS BOOK
Revised: 11/13
Created: 06/14
-9-
SCREED ASSEMBLY
Attach the clutch guard to the engine mounting
plate, hand tighten nut.
Secure the clutch onto the engine shaft using the
proper bolt, flat washer, and lock washer plate
provided. See page 2 of 'Assembly Drawings and
Parts List'.
Install the bolts, washers, and nuts through the
engine mounting plate, and connect the plate
to the screed. Do Not Tighten Bolts!
The main section of the screed is the base
unit, with the drive belt and engine mounting
bracket attached. Slip the drive belt over the
clutch and bolt to the top of the base unit.
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