Black Splitter S2 User manual
Black Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
Original Operating
Instructions
Black Splitter
Type: S2
Keep next to the Black Splitter for future use!
Year of manufacture: 2012
Manufacturer: Black Splitter GmbH Zum Ritzenhagen 9a 34508 Willingen, Germany
Date of issue: 27.12.2011 Change index: 02
S. 1
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
TABLE OF CONTENTS
PAGE
1.0 Safety
1.1General 3
1.2 Significance of symbols 4-5
1.3 Dangers of non-observance of safety information 6
1.4 Personal safety equipment 6
1.5 Safety information 7-8
• Safety regulations
• Precautionary measures
• General information and actions
• Machinery-specific regulations
1.6 Correct use of equipment 9-10
1.7 Hazards caused by accessories 10
1.8 Residual hazards 11
1.9 Workplace Black Splitter 12
1.10 Authorized persons 13
1.11 Confirmation of operatives 13
1.12 Operator 14
1.13 Safety precautions at the Black Splitter 15
1.14 Safety equipment 16
1.15Noiselevel 16
1.16 Checking safety equipment 17
1.17 Black Splitter safety equipment checklist 17
1.18 Unapproved modification and spare parts manufacture 18
1.19 Storage place for the operating instructions 18
2.0 Transport/installation
2.1 Layout diagram 19
2.2 Technical data 19
• Data Black Splitter
• Hydraulic motor
• Important connection information
2.3 Goods incoming check 19
2.4 Safety information for transport 20
2.5Transport/storage 21
2.6 Set up and connection 21
2.7 Welding the mounting plate with excavator attachment 22
2.8 Operating the Black Splitter for the first time 22
2.9 Removal the Black Splitter 23
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Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
TABLE OF CONTENTS
SEITE
3.0 Operation
3.1 Overview diagram 24
3.2 Safety information for operation 25
3.3 Before commissioning 26
3.4 Set up 27
3.4.1 Replacing the screw cone 27
3.5 Functional description 28
4.0 Faults
4.1 Safety instructions for troubleshooting 29
4.2 Troubleshooting 29
4.3 Malfunction checklist 30
4.4Faultlist 30
5.0 Care and maintenance (operative)
5.1 Maintenance schedule 31
6.0 Repair/maintenance (operative)
6.1 Safety information for repair and maintenance 32
6.2 Maintenance schedule 33
7.0 Repair/maintenance (maintenance list)
7.1 Maintenance record 34
8.0 Hydraulics
8.1 Safety instructions for the hydraulics 35
8.2 Hydraulics plan with parts list 36
9.0 Replacement and consumables list
9.1 Spare parts order and customer service 37
9.2 Spare part list and consumables list (part list) 38-39
10.0 Conformity declaration
10.1 Proof of conformity 40-41
S. 3
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety _______________________________________
1.1 General
This operating instruction manual contains basic instructions which must
be observed during installation, operation and maintenance. They must
therefore be read by operatives, specialist workshop and set up technicians
before commissioning.
The Black Splitter has undergone a safety and acceptance inspection.
Nevertheless when using it dangers can arise for the user or third parties,
respectively the Black Splitter and other material property can be damaged
in the following cases:
* use by untrained or uninstructed personnel
* incorrect use of equipment
* incorrect maintenance or repair
Improper operation or misuse poses a risk for
* the operative (danger of injury)
* the Black Splitter and other property of the operator
* the efficiency of the machine
Along with the general information listed in this "Safety" section,
the specific safety instructions included in other sections shall also be
observed.
.
The operating instruction manual must always be available at the
place of use of the machine.
All those involved with the installation, commissioning, operation
maintenance and repair of the machine shall
• follow this operating instruction manual exactly.
For your safety!
S. 4
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ________________________________________
1.2 Significance of symbols
The safety instructions included in the
operating instruction manual which can
result in a risk to persons if ignored are
identified with the general hazard
symbol.
Caution: hot surface
Keep a sufficiently safe distance from the
swivel zone of the machine
Wear enclosed footwear
Wear protective gloves
Operating instruction manual
S. 5
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ____________________________________
1.2 Significance of symbols
Caution
You will find this symbol on safety
instructions which, if ignored, can result in
risks for the machinery and its functions.
Note Represents advice or instructions which
will make work easier and ensure safe
operation
Figure 1: Black Splitter
S. 6
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ____________________________________
1.3 Danger of non-compliance with safety notes
Non-compliance with safety information can invalidate any damage
compensation claims.
In individual cases non-compliance can, for instance, cause the following
dangers:
* failure of important machinery functions
* mechanical and electrical risk for personnel
1.4 Personal safety equipment
On the Black Splitter the setting up work, the commissioning and
the operating of the machine is only allowed to be carried out with
the stipulated protective gear.
Enclosed footwear must always be worn
when working with the Black Splitter.
Protective gloves must always be worn
when changing the screw tip.
S. 7
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ____________________________________
1.5 Safety instructions
Safety regulations
1. Avoid damage to hydraulic lines.
2. Protect the hydraulic lines against sharp edges.
3. If the machine is not being used, interrupt the hydraulic supply.
4. Always disconnect the hydraulic supply to the machine if,
testing and maintenance tasks have to be carried out.
5. Do not remove the protective covers and screws.
Safety precautions
1. The Black Splitter is only allowed to be operated with the stipulated pressure.
2. All repair and maintenance work on the machine must be carried out by a
specialist workshop.
3. Set up work may only be carried out by a set up technician.
4. All operating and fitting personnel are only allowed
to commission the Black Splitter with closed footwear.
S. 8
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ____________________________________
1.5 Safety instructions
General information and precautions
1. Use the Black Splitter exclusively for the purpose described in section
"1.6 Correct use of equipment".
2. Never work with a damaged Black Splitter.
Have the Black Splitter checked for faults immediately. All maintenance
and repairs must be carried out by a specialist workshop.
3. Store the Black Splitter only in a clean dry place.
Machine-specific regulations
1. The Black Splitter is only suitable for splitting and transporting logs.
2. The Black Splitter must only be operated with hydraulic oil.
3. Always observe safety instructions.
4. It is compulsory to read the operating instruction manual before assembling or
removal the Black Splitter.
5. The correct set-up of the Black Splitter is described in detail in the operating
instruction manual in section "3.0 Operation".
6. The care - and maintenance of the machine is described in detail
in the operating instruction manual in section
5.0 Care and maintenance (operator)
6.0 Maintenance/repair (operator)
S. 9
Black-Splitter GmbH Zum Ritzenhagen 9 34508 Willingen, Germany Tel.: 05632 / 4594 Fax: 05632 / 966621
1.0 Safety ____________________________________
1.6 Correct use of equipment
The Black Splitter is only suitable for splitting and transporting logs.
Figure 2: Splitting logs Figure 3: Transporting logs
Type max. pressure Length Width Height Volume Weight
S2 180-260 bar
180-230 bar
180-210 bar
180-380 bar
80 cm 23 cm 35 cm 518 cm3/rev
666 cm3/rev
801 cm3/rev
801 cm3/rev
ca. 109kg
The Black Splitter is connected with the carrier, e.g. forklift truck, tractor,
wheel loader, yard loader or excavator, by means of a mounting plate.
Caution When splitting, high forces must not be applied
by the carrier.
Any alternative or additional use is considered improper use of the Black
Splitter.
The operative/operator is responsible for any damage to the machine.
The same applies for unauthorised changes or manipulations of the Black
Splitter.
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