BevLes CS82-CH8 User manual

This equipment has been engineered to provide you with dependable service when used according to the

instructions in this manual and standard commercial kitchen practices.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can

cause property damage, injury or death. Read the Installation, Operating and

Maintenance Instructions thoroughly before installing or servicing this

equipment.

WARNING

Initial heating of unit may generate smoke or fumes and must be done in a

well-ventilated area. Overexposure to smoke or fumes may cause nausea or

dizziness.

Hot Holding Cabinet

Model: CS82-CH8 & CS36-CH3

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Innovative Foodservice Equipment

Custom Designed for Performance, Service and Value.

INSTALLATION AND OPERATING

INSTRUCTIONS

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

ANSI/NSF4

Phone: +1

Fax: +1 (214) 565-0976

Toll Free: +1 (800) 527-2100

Website: www.apwwyott.com

E-mail: [email protected]

(214) 421-7366

BevLes Company, Inc.

729 Third Avenue

Dallas, TX 75226

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GENERAL INFORMATION

THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE

BevLes Company takes pride in the design and quality of our products. When used as intended and with

proper care and maintenance, you will experience years of reliable operation from this equipment. To

ensure best results, it is important that you read and follow the instructions in this manual carefully.

Installation and start-up should be performed by a qualified installer who thoroughly reads, understands

and follows these instructions.

If you have questions concerning the installation, operation, maintenance or service of this product, write

Technical Service Department BevLes Company, Inc., 729 ThirdAvenue, Dallas, TX 75226.

Before installing and operating this equipment be sure everyone involved in its operation is fully trained and

aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and

precautions.

The following words and symbols, found in this manual, alert you to hazards to the operator, service

personnel or the equipment. The words are defined as follows:

SAFETY PRECAUTIONS

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IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has

assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or

concealed, a claim must be made with the delivering carrier.

A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by

the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier should

supply the necessary forms.

B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection

must be made to the carrier within 15 days. The carrier should arrange an inspection.

Installation and start-up should be performed by a qualified installer who thoroughly reads, understands and

follows these instructions.

BE CERTAIN TO HOLD ALL CONTENTS AND PACKAGING MATERIAL.

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TABLE OF CONTENTS

SECTION ITEM PAGE

Safety Precautions 2

General Information 2

1. Introduction 5

2. Operational Procedures 5

3. 6

4. 7

5. Troubleshooting Guide 8

6. Preventative Maintenance 9

7. Wiring Diagrams 10

A. Taco Bell Top Module 10

B. Taco Bell Control Panel 11

C. Taco Bell Front Panel Enclosure 12

8. Parts List & Exploded Views 13

A. Main Cabinet (Exploded View) 13

B. Top Module

C. Door Assembly

D. Parts List 15

9. Warranty 16

Cleaning

Specifications

(Exploded View) 14

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For

Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

Notes:

1. INTRODUCTION

2. OPERATIONAL PROCEDURES

BevLes Hot Holding Cabinets are designed and engineered to hold prepared foods within a precise

temperature range. Built from the finest materials available, BevLes Hot Holding Cabinets are custom

designed for performance, service and value.

All models are U.L., C.U.L., and U.L. Sanitation listed.

BevLes Hot Holding Cabinets are furnished with a 10-foot power cord with a 20 amp molded plug. A

NEMA5-20R receptacle is required.

Each cabinet is equipped with self-closing door hinges designed to open to a maximum of 180°.

Hot Holding Cabinets require a minimum of 4” between each Hot Holding Cabinet and other

equipment or surfaces for proper air circulation to and from fan motor air vents; full size models (over

50” tall) also require 4” between the and other surfaces.

If your Hot Holding Cabinet is equipped with stationary legs, it is important to level your cabinet for

proper operation. To level, simply turn the adjustable hex foot as needed on each leg.

Plug the cabinet into the power source. Use a separate electrical line (120V-20A), protected by a

circuit breaker of the proper rating. (NEMA 5-20R receptacle is required).

All personnel responsible for the operation and maintenance of BevLes Hot Holding Cabinets

should become familiar with this manual prior to operating the equipment.

Notes

Do not flex doors beyond 180 . Excessive stress on the hinge may lead to metal fatigue and

possible breakage.

top of the cabinet

Do not place any objects over motor air vents located on right side of cabinet top mounted

heating unit.

Step 1.

WARNING:

Care should be exercised when adjusting to avoid loosening or removing the leg from the

cabinet base. Hold the leg firmly and adjust the hex foot. NOTE: Model CS82-CH8 must

remain equipped with factory authorized legs, and can never be mounted on casters of any

type.

Step 2.

WARNING: Before plugging in cabinet, ensure compatibility with your electrical source by

referring to the serial number label located on the top side of the Hot Holding Cabinet. For

any necessary assistance, please contact the BevLes factory.

Step 3.

NOTE: Some models may be

equipped with other types of shelf supports; please

contact the BevLes factory with any questions on

shelf support installation.

Make certain that the wire shelf supports have been

properly installed. Improperly spaced shelves may

affect air flow circulation within the cabinet interior

leading to “hot” or “cold” spots. As shown in Figure 1,

supports attach to the airflow (side) panels beginning

with the bottom holes in each airflow panel (left and right

side of cabinet). Small indentations (dimples) on the

airflow panels indicate the correct placement holes for

each wire shelf support.

Figure 1

Step 4.

Step 5.

Push power switch to “ON” position. The digital display will light and show the current cabinet

temperature. A red LED light (located in the upper left corner of the display) will be displayed anytime

the cabinet temperature falls below the set temperature.

After five minutes, check the digital display and the air flow inside the cabinet to be sure that it is

heating properly. As a point of reference, most “empty” full size cabinets will reach their set

temperatures within approximately 30 minutes.

Your BevLes Hot Holding Cabinet features a 24-hour mechanical Timer to allow for automatic operation.

The Timer and a Timer ON-OFF switch are located behind the 3¾” x 6” door at the right of the black power

switch near the top of the cabinet. To open the door, turn the black knob counterclockwise until you can slide

the door up about ½ inch and then lift the door out and upward.

TO SET TIMER (See Figure 2)

Step 1.

Step 2.

Step 3.

OFF

Step 4.

Access the timer behind the sliding door next to the main power

switch near the top of the BevLes cabinet.

Activate the automatic ON/OFF Timer by toggling the switch to

the “ON” position. (NOTE: the switch is not shown in diagram - it

is located to the left of the Timer.)

Determine when you want the BevLes cabinet to automatically

turn on and turn off. Remove the RED TAB and replace it in the

slot when you want the BevLes cabinet to be turned . Press

down to attach the TAB to the Timer. Remove the BLACK TAB

and replace it in the slot when you want the BevLes cabinet to be

turned . Press down to attach the TAB to the Timer.

Turn the dial clockwise until the TIME ARROW (B) (the black

arrow located in the center of the Timer) is pointing at the correct

Figure 2

time of day.

Be sure that the main heated cabinet power switch (black) remains in the “ON” position.Step 5.

Note: For unscheduled ON/OFF operation of the cabinet the Manual Knob may be used to

override the timer’s ON/OFF mode settings.

IN CASE OF POWER LOSS, RESET TIMER AS DESCRIBED IN STEP 4.

3. CLEANING

Step 1.

Step 2. WARNING: Always unplug the cabinet before

dismantling or cleaning.

Step 3. CAUTION: At least two people should do the

lifting to avoid possible injury.

Step 5.

Step 6.

CAUTION: Use care when handling the airflow (side) panels. Any

damage or bending may make re-installation difficult.

Step 7.

WARNING: Avoid splashing water or any other liquid into the top mounted heating unit to

prevent possible damage to electrical components.

Push power switch to OFF position.

Unplug power cord from power source.

If needed, remove the top mounted heating unit.

Remove the wire shelf supports.

Remove the airflow (side) panels by carefully lifting each panel and tilting the bottom toward the

center of the cabinet.

Clean all parts thoroughly with soapy water and soft cloths or sponges. Never use steel wool or

caustic cleaning compounds.

IF YOU HAVE ANY QUESTIONS REGARDING THE INSTALLATION OR OPERATION OF YOUR

BEVLES HOT HOLDING CABINET, REVIEW THIS MANUAL AND THEN CALL THE BEVLES FACTORY

CUSTOMER SERVICE SUPPORT HOTLINE:

Step 4.

BEVLES 800/441-1601

Open door(s) to 90 position.

4. SPECIFICATIONS

72.882

82.221

39.314

4.977

32.344

22.507

SYMPTOM MOST LIKELY CAUSE SOLUTION

Digital Controller displays 2 dots

at bottom of display (Open

Sensor Indicator Lights, See

Diagram).

Temperature Sensor has

failed or the connector is

loose or not plugged in.

Call the BevLes Technical Service

Department to verify symptoms and

for a possible solution involving

removing the Control Module (If

further repairs are required under

warranty obtain your Authorization

Number for repairs).

5. TROUBLESHOOTING GUIDE

Digital Controller Displays Temp.

Between 165-180 ºF.

VERIFY: 1)Actual cabinet temp. is

low, 2)There IS NO air movement

from left side air duct.

Main Blower (fan) has

failed.

Call the BevLes Technical Service

Department to verify symptoms and if

under warranty to obtain your

Authorization Number for repairs.

The Relay has failed in

the Closed position (will

not turn the heater off).

Call the BevLes Technical Service

Department to verify symptoms and if

under warranty to obtain your

Authorization Number for repairs.

Digital Controller Displays a

Temp. Between 200-240 ºF.

VERIFY: 1)Actual cabinet temp. is

between 200-240 ºF, 2)Heater

Indictor Light is OFF, 3)There IS

air movement from left side air

duct.

Digital Controller Displays a

Temp. Less Than 100 ºF.

VERIFY: 1)Actual cabinet temp. is

between 70-100 ºF, 2)Heater

Indicator Light is ON, 3)There IS Air

movement from left side air duct.

The Relay has failed in

the Open position (will not

turn the heater on).

Call the BevLes Technical Service

Department to verify symptoms and if

under warranty to obtain your

Authorization Number for repairs.

Digital Controller is Blank

VERIFY: 1)Power switch is on,

2)Unit is plugged in appropriate

outlet, 3)There is air movement

from left side air duct.

The Transformer and/or

Temperature Controller

has failed.

Call the BevLes Technical Service

Department to verify symptoms and if

under warranty to obtain your

Authorization Number for repairs.

Digital Controller is Blank

VERIFY: 1)Power switch is on,

2)Unit is plugged in appropriate

outlet, 3)There IS NO air

movement from left side air duct.

1)Power Cord not

plugged in, 2)Circuit

Breaker may have

tripped, 3)Outlet may be

damaged, 4)Power cord

plug could be damaged,

5)Timer is being used

(Timer Bypass switch in

ON Position) but the time

or trippers are indicating

the wrong time, 6)Power

switch may have failed.

1)Verify Power Cord is plugged in

appropriate outlet, 2)Verify Circuit

Breaker is not tripped, 3)Verify Outlet

is functioning properly (unplug BevLes

unit, plug a known working appliance

into outlet with same voltage and turn

on, plug BevLes unit back into outlet),

4)Verify Plug is not damaged, 5)Set

the correct time and manually trip

timer to on position if necessary,

6)Call the BevLes Technical Service

Department to verify symptoms and if

under warranty to obtain your

Authorization Number for repairs.

DIGITAL

CONTROLLER

DISPLAY

Heat Indicator Light

Open Sensor Indicator Lights

6. Preventive Maintenance (

POWER CORD SHOULD ALWAYS BE DISCONNECTED FROM POWER SOURCE BEFORE

PERFORMING ANY PREVENTIVE MAINTENANCE ON THE TOP MOUNTED HEATING UNIT.

NOT get any liquid in the area behind the Control Module (where the 12 connector terminal

block is mounted).

BevLes (800)

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A minimum clearance of 4” should be maintained at the sides, back and top of all CS82-CH8 models. This

will allow for proper operation of all fan blowers and cooling fans. No objects should be placed on top of the

cabinet. The cabinet should be level with all hex feet of the 6” legs firmly adjusted. The CS36 model should

have a minimum of 2” to 4” clearance at the sides and back.

The following should be performed at least once every three to six months:

All models have louver openings at the left front side corner of the Top Mounted Heating Unit.

These openings must remain open so that ambient air can circulate past the control module (cooling

the electrical components inside the Front Panel). On the CS82 model there are additional louver

openings located on the top of the Top Mounted Heating Unit that must also remain open to

prevent the main internal fan blower (motor) assembly from over heating. The CS36 model has

additional louver openings located in the rear panel (back) of the Top Mounted Heating Unit that

must also remain open to prevent it’s main internal fan blower (motor) assembly from over heating.

Use a slotted screwdriver to remove the four screws from the corners of the front Panel of the Control

Module. Carefully lift out the Control Module (you do not have to disconnect any wires at the rear of

the Control Module) and place it on top of the cabinet. Inspect the axial cooling fan located in the left

front corner of the Top Mounted Heating Unit, and make certain that it is clean and free of any dirt

or grease build-up. Next, inspect the left end of the Control Module (where the cooling fan blows) for

any dirt or grease build-up. You can use a damp cloth and mild cleanser to clean this surface

After cleaning, place the Control Module back into the Top Mounted Heating

Unit and secure with the four slotted screws. On CS36 model there a second axial cooling fan

located inside the rear panel (back) of the Top Mounted Heating Unit. It is extremely important that

this cooling fan also remain clean and free of any dirt or grease build-up.

Visually inspect the magnetic door gaskets for any damage (dirt or grease, tears, exposed magnet,

etc.). Clean or replace if needed.

Visually inspect power cord and 20Amp molded plug for any excessive wear or damage.

On CS82 model, check 6” legs to be certain that all hex feet are properly adjusted and making firm

contact with the floor. (Check to see that cabinet is level). On CS36 model check to see that the

casters are free of any dirt or debris, and the brakes are in locked position when cabinet is in use.

Visually inspect the door latch and hinges to verify that they are securely attached to the door and

cabinet. Check attachment screws for snugness. If any screws are loose or missing they must be

placed back to correct position. Use a permanent “high strength threadlocker” to re-install screws,

or order replacement screws (with a threadlock patch) from .

Inspect to see that airflow side panels are properly mounted on the inner side walls of the cabinet.

Check to see that the Top Mounted Heating Unit is properly seated on the cabinet. This can be

easily verified by removing the left and right “top” airflow side panels and visually inspecting the fit of

the Top Mounted Heating Unit into the cabinet frame. Also, make certain that the wire shelf

supports (8 sets) are located in the proper positions for uniform airflow and temperature distribution.

Small indentations (dimples) on the airflow side panels indicate the correct placement holes for each

wire shelf support. The first wire shelf support should be located in the bottom hole of the airflow side

panel (next to the base of the cabinet). The second is located 7 ½” above the first, and this continues

up the side of the cabinet.

733-2203



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7. WIRE DIAGRAMS (1 of 3)



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