AutomationDirect OP-406 User manual

OP-406

Indicator/Pushbutton

Panel

Manual NumberOP-406-M

WARNING

Thank you forpurchasing automation equipment fromAutomationdirect.comä.WewantyournewDirectLOGICä

automation equipment to operatesafely.Anyone who installsorusesthisequipmentshouldread thispublication (and

anyother relevantpublications)beforeinstalling oroperating the equipment.

Tominimizethe risk ofpotentialsafetyproblems,you shouldfollowall applicablelocaland nationalcodesthatregulate

the installation and operation ofyourequipment. Thesecodes varyfromarea to area and usually change withtime. It is

your responsibilityto determine whichcodes should be followed,and toverifythat the equipment, installation,and

operation isincompliancewiththe latestrevision of thesecodes.

Ataminimum,you shouldfollowall applicablesectionsof the NationalFireCode,NationalElectricalCode,and the

codesof the NationalElectricalManufacturer’sAssociation (NEMA).Theremaybe localregulatoryorgovernment

officesthatcan also help determine whichcodesand standardsare necessaryforsafeinstallation and operation.

Equipmentdamage orseriousinjuryto personnelcan result fromthe failuretofollowall applicablecodesand

standards.We do notguarantee the productsdescribed inthispublication aresuitableforyourparticularapplication,

nordo we assume anyresponsibilityforyourproductdesign,installation,oroperation.

If you have anyquestions concerning the installation oroperation of thisequipment, orifyou need additional

information,pleasecall usat770--844--4200.

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If you contactusinreferencetothismanual,be sure and include the revision number.

Title:OP--406 SetpointPanel User Manual

ManualNumber:OP--406--M

IssueDateEffective Pages Description ofChanges

Original8/99 All OriginalIssue

Thisproductismanufactured incompliancewithEuropean Union (EU)Directivesand carriesthe CE

mark.The following information isprovided tocomplywithEUdocumentation requirements.

NOTE:ProductswithCEmarks perform their required functions safelyand adhere

torelevantstandardsas specified byEUdirectivesprovided theyare used

according totheirintended purpose and that the instructionsinthismanualare

adhered to.The protection provided bythe equipmentmaybe impaired if this

equipmentisused in a mannernotspecified inthismanual. Onlyreplacementparts

supplied byAutomationdirect.comoritsagents should be used.Alisting of

internationalaffiliatesisavailable atourWeb site:www.automationdirect.com.

If you need technicalassistance,pleasecall the technicalsupportgroup at

Automationdirect.com(3505 Hutchinson Rd., Cumming, GA30040,U.S.A.)at

770--844--4200.Theyare availableMondaythrough Fridayfrom9:00 A.M. to 6:00

P.M.EasternStandardTime.The Web Site address is

www.automationdirect.com.

All electricalcircuits connected tothe communicationsportreceptacle arerated as

SafetyExtra LowVoltage (SELV).

Operating Temperature 0°to 50°C.....................

Storage Temperature--20°to 70°C......................

Operating Humidity95%(non-condensing)........................

AirComposition Nocorrosive gasespermitted...........................

No preventativemaintenanceisrequired.Toclean the exteriorof the panel

disconnect the inputpowerand carefullywipe the panel with a clothmoistened with

plainwater.

There arenointernalfusesforthe inputpowercircuits,so externalcircuitprotection

isneeded to ensurethe safetyofservice personneland the safe operation of the

equipmentitself. TocomplywithEUspecifications, the inputpower mustbe fused.

Useafuserated attwice the inputcurrentrating of the panel.Forexample,if the

panelhasan inputcurrentrating of0.5 amperes,useafuserated for1 ampere.

TechnicalSupport

SELVCircuits

Environmental

Specifications

Preventative

Maintenance and

Cleaning

Protection

forInputPower

TableofContents

Chapter1:Getting Started

Introduction 1--2.........................................................................

The Purpose of thisManual1--2.........................................................

SupplementalManuals1--2.............................................................

TechnicalSupport1--2.................................................................

Chapters1--3.........................................................................

ConventionsUsed1--3...................................................................

KeyTopics forEachChapter1--3........................................................

OP--406 Overview1--4...................................................................

Plan yourSystem1--4.................................................................

GeneralPanelInformation 1--4..........................................................

IndicatorLampsand Pushbuttons1--4...................................................

Back-PanelLayout1--5................................................................

Serial CommunicationsPort1--5........................................................

PowerReceptacle 1--5.................................................................

FrequentlyAskedQuestions 1--6.........................................................

Chapter2:Installation and Specifications

Labeling theLamps and Pushbuttons 2--2.................................................

Labeling the Lampsand Pushbuttons2--2................................................

Creating the Labels2--2................................................................

Creating LabelsUsing OP--WINEDIT2--2................................................

Templates forManuallyCreating Labels 2--4...............................................

DimensionsforMounting 2--5............................................................

PanelSpecifications 2--6.................................................................

PhysicalSpecifications2--6.............................................................

EnvironmentalSpecifications2--6.......................................................

Operating Specifications2--6...........................................................

PowerSupplyConnections 2--7..........................................................

PowerSupplyConnections2--8.........................................................

Connecting theConfiguration Cable 2--8..................................................

Configuration Cable 2--8...............................................................

Selecting aCommunicationsCable 2--9...................................................

CommunicationsCableDetails 2--10.......................................................

OP400 SeriesCommunicationsCables2--10..............................................

Chapter3:Understanding theFeatures

Learning theFeatures 3--2...............................................................

IndicatorLampand Pushbutton Operations 3--3...........................................

Reading Pushbutton Status3--3.........................................................

Turning on a Lamp 3--3................................................................

Flashing a Lamp 3--3..................................................................

Turning on the InsetLED3--3...........................................................

Table ofContents

PLC Registers 3--4.......................................................................

PLC RegisterOverview3--4............................................................

PLC Register Map 3--4.................................................................

ForceCommands3--4.................................................................

DirectLOGIC UserMemoryOverview3--6.................................................

Chapter4:Configuring YourOperatorPanel

Preparing forConfiguration 4--2..........................................................

OP--WINEDITSoftware 4--2............................................................

More about OP--WINEDIT4--2..........................................................

HELP Screens4--2....................................................................

ComputerSystemRequirements4--3....................................................

HowtoConfigureYourPanel4--3.........................................................

Chapter5:Programming Examples

Examples Using PLCDirectPLCs 5--2.....................................................

RegisterUsage 5--2...................................................................

Examples Using DL05,DL105,DL205,D3--350 and DL405 5--3..............................

Turning on a Lamp 5--3................................................................

Flashing a Lamp 5--4..................................................................

UsingaButton 5--4....................................................................

Lighting an InsetLED5--5..............................................................

Flashing an InsetLED5--5.............................................................

Forcing Button Status 5--6...............................................................

ForceButton Status5--6...............................................................

ForceButton(s)On 5--6................................................................

ForceButton(s)Off 5--6................................................................

ExampleUsing D3--340 5--7..............................................................

RegisterUsage 5--7...................................................................

Examples Using Allen-BradleytSLC5/03,5/04 and MicrologixPLCs 5--8....................

Interfacing toA-BMemory5--8..........................................................

Turning on a Lamp 5--8................................................................

Flashing a Lamp 5--9..................................................................

UsingaButton 5--9....................................................................

Lighting an InsetLED5--10..............................................................

Flashing an InsetLED5--10.............................................................

Forcing Button Status 5--11...............................................................

ForceButton Status5--11...............................................................

ForceButton(s)On 5--11................................................................

ForceButton(s)Off 5--11................................................................

Troubleshooting theOP-406 Panel5--12....................................................

Index

Getting Started

InThisChapter....

—Introduction

—ConventionsUsed

—OP-406 Overview

—FrequentlyAsked Questions

Getting Started

Introduction

OP-406

Howto

Usethe

Thank you forpurchasing an OP--406

OptiMate panel.ThisUser Manual

shows you howtoinstall,configure,and

programthe OP--406.Alsoincluded are

application examples.Besuretokeep

thismanualhandyfor referencewhen

you run into questions.Ifyou understand

PLCsystemsand operatorinterface

units, thismanual will provide all the

information thatyou need to getand keep

yourpanelup and running.

The OP-1500 and OP-1510

Indicator/Pushbutton Panels

maybe reconfigured to

exchange datawithyour

programmablecontroller.

The OP-1500 and OP-1510

Indicator/Pushbutton Panels

maybe reconfigured to

exchange datawithyour

programmablecontroller.

The OP-1500 and OP-1510

Indicator/Pushbutton Panels

maybe reconfigured to

exchange datawithyour

programmablecontroller.

The OP-1500 and OP-1510

Indicator/Pushbutton Panels

maybe reconfigured to

exchange datawithyour

programmablecontroller.

Referencethe appropriatePLC/CPU

user manualsforthe commandsand

address referencesrequired foryour

system. If you are using a DirectLOGIC

PLCproduct, you will want tokeep the

DirectSOFT User Manualhandywhile

programming yoursystem.Forother

PLCbrands you mustreferencetheir

user manualsto properlyprogramthe

ladderlogicrequired to operatethe

OP-panel.

Werealizethateven though westriveto be the best, wemayhave arranged our

information insuchawaythatyou cannot find whatyou arelooking for.First, check

theseresourcesforhelpinlocating the information:

STableofContents-- chapterand section listing ofcontents,inthe front

of thismanual

SQuick GuidetoContents-- chaptersummarylisting on the nextpage

You can alsocheck ouronline resourcesforthe latestproductsupportinformation:

SInternet-- the address ofourWeb siteishttp://www.automationdirect

.com

If you still need assistance,pleasecall usat770--844--4200. Ourtechnicalsupport

group will be glad toworkwithyou in answering yourquestions.Theyare available

Mondaythrough Fridayfrom9:00 A.M. to 6:00 P.M.EasternTime. If you have a

commentorquestion aboutanyofourproducts,services,or manuals,pleasefill out

and returnthe ‘Suggestions’cardthatwas shipped withthismanual.

ThePurpose of

thisManual

Supplemental

Manuals

TechnicalSupport

Getting Started

The maincontentsof thismanualare organized intothe following fivechapters:

Getting Started

Introducesthe physicaland functionalcharacteristics.

Discussesthe pushbuttonsand the LED indicatorlamps.

Also providesintroduction to planning yoursystem.

Installation and

Specifications

Showshowto prepareforsysteminstallation,including

specificationsand mounting instructions. Includes

connecting cablespartnumbersand specifications.

Understanding the

Features

Explainsthe featuresand functionsof the OP--406.Teaches

conceptofhowdataisexchanged between the paneland

the PLC.Also discussesthe function of the statusregister.

Configuring the

Indicator/Pushbutton

Panel

Showshowto usethe OP--WINEDITconfiguration softwareto

configureyourpanel.Showshowtoload the softwareonyour

personalcomputer,call up the screens you will need and howto

download the configuration programtoyourpanel.

Programming

Examples

Providesexample programsforusing the standardfunctionsand

features.These examplesinclude ladderlogicforimplementing

pushbuttonsand messagesusing DirectLOGICcompatiblesand

Allen-BradleySLC5/03,5/04 and MicrologixCPUs.Alsoincludes

troubleshooting information.

ConventionsUsed

When you see the “notepad”icon inthe left-hand margin, the paragraph toits

immediaterightwill beaspecialnote.

The wordNOTE:in boldfacewill markthe beginning of the text.

When you see the “exclamation mark”icon inthe left-hand margin, the paragraph to

itsimmediaterightwill beawarning.Thisinformation could preventinjury,loss of

property,oreven death(in extremecases).

The wordWARNING:in boldfacewill markthe beginning of the text.

The beginning ofeachchapterwill list the

keytopics thatcan be found inthat

chapter.

Chapters

Key Topics for

EachChapter

Getting Started

OP--406 Overview

Let’slookat the OP--406 Indicator/Pushbutton Paneland itsindividually supported

features.As you continue through thismanual, trytorelatethe examplestoyour

Indicator/Pushbutton Panelapplication.

It isimportant toread and understand all topics discussed beforeinstalling,

configuring and programming yourapplication.You should plan yoursystemwith all

operatorinterfacerequirementsinmind.

MACHINE

PLC

MemoryRequirements...

Process Data.....

OP--WINEDIT

The OP--406 Indicator/Pushbutton Panelprovidesaman-machine interfacetoyour

PLCautomation system.Thispanel isnotdesigned forapplicationswhich demand

large amountsofoperatordata entry.The panelcommunicateswithyourPLCusing

RS-232 serialcommunication.Detailson configuration software and programming

yourIndicator/Pushbutton Panelarecovered inlaterchapters.All OP400 series

panels can onlybe used in a stand alone fashion (one panelcan be used with each

CPU RS232 port).They cannotbe used inmulti-panelapplications.

The OP--406 Indicator/Pushbutton Panelfeatures sixLEDIndicatorLampsand four

pushbuttons.The Lamps can be controlled to be on,off orflashing.The Pushbuttons

can be configured to operate aseither momentaryoralternate action.When a

pushbutton ismomentary,itsLED insetcan indicate button statusoract

independentlyofbutton status.The OP--406 connectsto a PLC with a singlecable.

When used withaPLC,operation istransparent tothe user.Lampsand buttons

appearinthe PLCprogramas coilsand contacts.The OP--406 takes care of the rest.

PlanyourSystem

GeneralPanel

Information

IndicatorLamps

and Pushbuttons

Table of contents

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