AUTOFLAME Mk7 User manual

Mk7

D.T.I.

Set-Up

Guide

Mk7

数据传输接口设置指南

Mk7

D.T.I.

Set-Up

Guide

Mk7

数据传输

接口设置指南

Issued

by 发布公司:

AUTOFLAME

ENGINEERING

LTD

AUTOFLAME 工程有限公司

Unit 1-2,

Concorde Business

entre

Airport Industrial

Estate,

WirelessRoad

Biggin

Hill, Kent TN16

3YN

Tel:

+44 (0)845 872

2000

电话：

+44 (0)845 872

2000

Fax: +44 (0)845 872

2010

传真：+44 (0)845 872

2010

Email: [email protected]

电子邮件：

[email protected]

Website:

http://www.autoflame.com/

网站：

http://www.autoflame.com/

Registered

Holder 注册持有人:

Company 公司:

Department 部门:

This

manual and all the information

contained

herein

is copyright

Autoflame

Engineering Ltd.

It may not be

copied

in the whole or part without

the

consent

of the Managing

Director.

Autoflame工程有限公司拥有本手册的所有版权。在未经Autoflame公司常务董事同意的情况

下，本手册内容不得被整体或部分引用。

Autoflame

Engineering Ltd’s policy is

one of

continuous

improvement in

both

design

and manufacture. We therefore reserve the right to

end

specifications

and/pr data without prior

notice.

All details

contained

this

manual are

correct

at the time of going to print.

Autoflame工程有限公司致力于不断提升Autoflame产品的设计和制造，我们保留修订本手册

规范/数据的权利，恕不另行通知。本手册内容于付印时准确无误。

Important

Notes

重要说明

A knowledge of

combustion

procedures

and

commissioning is essential

before

embarking work on any of the M.M./E.G.A.

systems. This

is for safety reasons and

effective

use

of the

M.M./

E.G.A. system.

Hands on training

required. For details on

schedules

and

fees

relating to group training

courses

and individual

instruction,

please

contact

the Autoflame

Engineering Ltd. offices

at the

address listed

on the front.

为了安全有效地使用控制模块/EGA系统，控制模块/EGA系统的操作员必须具有与燃烧相关的流程知

识和调试知识。我们要求操作员参加实践培训，请按首页所述地址联系上Autoflame办公室详细了解

团体培训课程和个别辅导的时间和费用。

Short Form -

General

Terms

and

Conditions

一般条款

A full statement of our

business terms

and

conditions

are printed on the reverse of

all

invoices.

A copyof

these can

issued

upon application, if requested in

writing.

所有发票背面均都印有我方商业条款全文。客户可书面申请获取我公司的商业条款文件。

The

System

equipment

and

control

concepts

referred to

this

Manual

MUST

beinstalled,

commissioned

and applied by

personnel skilled

in the various

technical disciplines

that

are inherent to the Autoflame

product

range, i.e.

combustion, electrical

and control.

仅有专业人员才能安装、调试、使用本手册所提及的系统设备和控制原理。他们必须精通 Autoflame

产品所涉及的燃烧、电气和控制等技术学科。

The

sale of Autoflame’s

systems

and equipment referred to in

this

Manual

assume

that

the dealer,

purchaser

and installer has the

necessary skills

his disposal.

i.e. A high

degree of

combustion

engineering experience, and a thorough understanding of the

local electri

codes

practice concerning boilers, burners

and their ancillary systems

and equipment.

经销商、采购商和安装人员必须具有丰富的燃烧工程从业经验、全面了解当地涉及锅炉、燃烧器和辅

助系统/设备相关的电气行业规范方能使用本手册提及的 Autoflame 系统和设备。

Autoflame’s warranty from point of sale is two years on all

electronic systems

and

components.

Autoflame保修条款: 对所有电子系统和部件实行两年售后保修；

One year on all

mechanical systems, components

and sensors.

对所有机械系统、部件和传感器实行一年售后保修。

The

warranty

assumes

that all equipment supplied will be used for the purpose that

it was intended and in

strict compliance

with our

technical

recommendations.

Auto

flame’s warranty and guarantee

limited

strictly

product

build quality, and design.

Excluded

absolutely are any

claims

arising from

misapplication, incorrect

installation

and/or

incorrect

commissioning.

保修前提: 所有设备均按预期使用目的使用并严格遵守我方提供的的技术建议。Autoflame 产品保修条

款仅适用于产品制造质量问题和设计问题。根据保修条款，Autoflame 不接受因误操作、误安装和/或

调试导致的任何索赔请求。

Contents 目录

1MK7

DATA TRANSFER

RFACE

MODULE

Mk7 数据传输接口模块

. ........ ........... ... ....

Overview

the

Mk7

D.T.I.

Mk7 数据传输接口概述

..... ... ... .... ... ... ... ................

1.1.1

Introduction

the

Mk7

T.I.

Mk7 数据传输接口简介

.. ... ... ... ...... .... .... ..... ... ... ... ........

1.1.2

Information Available from

Mk7

D.T.I.

Mk7 数据传输接口信息

... ... ... .... .... .......

1.2

Fixing Holes and

Dimens

ions

固定孔和尺寸

....... .... .... .... .... .... .... ..... ... ... ... .........................

SET-UP

AND

CONNECTIONS

设置和连接

................................................................

2.1

Wiri

接线

................................................... ... ... .... .... .... ....... ........................

2.1.1 Mk7

D.T.I. Wiring

Diag

ram

Mk7 数据传输接口接线图

... ... ... ... ........

2.1.2

System Schematic

系统原理图

...... .... .... .... .... .... .... ... ... ... ... .............

2.1.3 M.M.

Module

Connection

控制模块的连接

. .... .... . .... .... ....... .... .... ..... ... ... ... ...............

2.1.4 Mk7 M.M.

and

Mk8

E.G.A. with

Mk7

D.T.I

... .... .... .... .... .... .... .... .... .... .... ... ... ...............

MK7 控制模块和带 Mk7 数据传输接口的 Mk8 尾气分析仪

2.2 Mk7

D.T.I. Set-Up

Mk7 数据传输接口的设置

.. .... .... .... .... .... .... ..............

2.2.1 Mk7 M.M.

Option

and

rame

ters

Mk7 控制模块选项和参数

.... .... .... .... .... .... .... .... ...

2.2.2 Mini Mk8 M.M.

Options and Parameters

Mk8 微型控制模块选项和参数

. .. ......

2.2.3

Configuring the Boiler Room

配置锅炉房

. ... ... ... ... ... .... ... ... .... ... ... .......

2.2.4

D.T.I. Setup

数据传输接口的设置

. ... ... .... .... .... ....... ... ... ... ... ....

2.2.5

Deleting Boilers and

I/O

Modules.

删除锅炉和输入输出模块

. . .... .... .... ..... .....

2.2.6

Network

Set-Up

...

网络设置

...... .... .... .... .... ............ ... ... ... ...............

2.3 Mk7

D.T.I. Connections

...

Mk7 数据传输接口的连接

. ... ... ... ... .... .... .... .... ......

2.3.1

PC Connection

PC 连接

..... .... . ... ... ... ...... .... ......... ... ... ... ..................

2.3.2

Network Connection...

网络连接

...... ........ ... ... ...........................

2.3.3

Pinging the D.T.I...

Pinging 数据传输接口

.... .... .... .... .... .... ........ ... ... ...........

2.3.4

RS422 Connection....

RS422 的连接

.... ... .... .... .... .... .... .... ........ ... ... ... .......................

ANALOGUE

AND

INPUTS/OUTPUTS

模拟和数字输入输出

............

3.1 Mk7

Universal

Input/

Output

....

Mk7 通用输入输出模块

.....................................

3.1.1

Introduction..

简介

..................................................................

3.1.2

Wiring and Dimensions...

接线盒尺寸

..............................................

3.1.3

Set-Up

I/O

Module

Mk7

D.T.I.

设置 Mk7DTI 上的输入输出模块

...

MODBUS.

..............................................................................

..........................

4.1 M.M.

Read

ddre

sses

控制模块读取地址

.................... ... ... ....................

4.2

E.G.A. Read Addresses

尾气分析仪读取地址

.. .... .... .... ... ... ..................

4.3 Input/

Output Modules Read Addresses

输入输出模块读取地址

.. . .... .... .... .... ...... ... ........

4.4

Read/Write

Addresses

读取/写入地址

.. ... .... .... .... . ... ... ... ... ...... ... ... ..........

4.4.1 M.M.

Read/Write

Addresses

控制模块读取/写入地址

. ... ... ... ... .... .... .......

4.4.2

Analogue and Digital

I/O

Read/Write

Addresse

模拟和数字输入输出读取/写入地址

4.5

Information, Errors and

ckouts

信息、错误和锁定

.. ... ... ............ ....... .............

4.5.1

Digital Inputs

(1x

Reference)

数字输入（1x参考值）

.... ... ... ... ... ....... ........................

4.5.2

Analogue Inputs

(3x

References)

模拟输入（3x 参考值）

... .... ... ... ...... ..............

4.5.3

Error and Lockout

odes

错误和锁定代码

........... ....... ... ... ... ... ....... ....................

4.5.4

Water Level

水位

................. .... .... ... ... ... ... .... .................. ....... ....... .............................

INTERACTING

WITH

THE

MK7

D.T

Mk7 数据传输接口的相互作用

......

5.1

Burner

Information.

燃烧器信息

................... ........................ ....... ....... ........................

5.2 M.M.

Display

Screen

控制模块显示屏幕

..... .... .............. ....... ....... ..........................

5.3

Fault Logs.

故障日志

................ .... .... ...................... ....... ..................

5.4 M.M.

I.B.S

Screen.

控制模块 IBS 屏幕

............. ....... ....... ............................

5.5

Display Logs

显示日志

............. . ...... .... .... .... .... ............... ....... .....................

5.6

E.G.A. Display Screen

尾气分析仪显示屏幕

.. .... ... ... ... ... .... .... .... .... ..... ....... .......................

5.7

I.B.S

Information

IBS 信息

..................... .... . ... ... ...... .... .... ................... ....... ....... ........

...

Mk7

Data TransferInterfáce

Module Mk7

数据传输接口模块

Page

Mk7 D

.T.I.

Set-Up

Guide Mk7

数据传输接口设置指南

10.08.2015

1 MK7

DATA TRANSFER INTERFACE

MODULE

MK7 数据传输接口模块

1 Overview of the Mk7 D.T.I.

Mk7 数据传输接口概述

1.1.1

Introduction

to the Mk7 D.T.I.

Mk7 数据传输接口简介

The Autoflame Data Transfer Interface (D.T.I.) is

the

gateway

for

commun

cat

between

the M.M.

and E.G.A. range

products.

All of

the

M.M.

operational data,

ten M.Ms

one location,

can

collected

the D.T.I. The information gathered is available

for

transmission

to an

external

source

via

RS422

and

Ethernet data links. The data gathered

the

Mk7

D.T.I. can

collected and

viewed

using

the

included CEMS

Audit

software, which allows

data

collection

over a

Local

Area Network

(LAN),

over the

internet.

Autoflame 数据传输接口是控制模块和尾气分析仪间的通信网关间的通信网关。由于一个位置

可以有 10 个控制模块，因此控制模块的所有运行数据都可以通过数据传输接口控制，收集的

信息将通过 RS422 和以太网数据链路传输至外部源。Mk7 数据传输接口收集的数据可以用

CEMS Audit 软件收集、查看，CEMS Audit 软件允许通过局域网或互联网进行数据收集。

Up to a

maximum

of ten M.M.

modules,

can be

connected

to one

D.T.I. module. This

can be a

combination

of Mk7 M.M.

modules

and Mini Mk8 M.M.

modules.

is also

pos

ible

receive

data

from up to 10

E.G.A.s

for

emissions

data.

To accommodate

the

status information

from other plant

equipment,

the

D.T.I.

can

communicate

with up to ten Mk6

Analogue

and ten Mk6 Digital

Input/

Output Modules,

ten

Mk7

Universal

Input/

Output modules. The information gathered

by the

from

each

system

then available for

transmission

to the

Building Management System

Energy Management System (BMS

EMS). This is done through the RS422

link or

Ethernet

to send

data via

Modbus communications. Typical remote B.M.S. information

and

operational facilities

are

subject

the particular site

and management system

requirements.

一个数据传输接口模块最多可以连接 10 个控制模块，该数据接口模块可以是 Mk7 控制模块和

Mk8 微型控制模块的组合，同时也可以从 10 个尾气分析仪模块接收尾气数据。为适应其他工

厂相关设备的状态信息。该数据传输接口可以与 10 个Mk6 模拟模块和 10 个Mk6 数字输入输

出模块或 10 个Mk7 通用输入输出模块进行通信。数据传输接口从各系统接收的信息可以传输

至楼宇管理系统或能源管理系统，传输将通过 RS422 链路或以太网利用 Modbus 通信完成数

据传输。典型的远程楼宇管理系统信息和运行设施需要满足特定站点和管理系统的要求。

The Autoflame network operates using

a two

core screened cable

and

features dedicated

data ports

for

RS422

and

Ethernet connections. The

Mk7

D.T.I. poles

each item on the

network

periodically,

storing up-to-date information every

seconds. The D.T.I. then outputs

defined Modbus

ddresses,

which

are then available to third party

systems

like a

B.M.S. The

10.4”

touch-screen displays

the

operational status

the D.T.I.’s communications, with corresponding

error

conditions

the event

of a

communication

failure.

Autoflame 网络使用一个双芯屏蔽电缆运行，配有 RS422 和以太网连接的专用数据接口。Mk7

数据传输接口定期在网络上轮询各项目，每两秒储存一次更新信息。然后数据传输接口输出至

指定的 Modbus 地址，Modbus 地址则分配给第三方系统如楼宇管理系统。10.4”触摸屏用于显

示数据传输接口的通信运行状态，出现通信故障时将提供相应的错误条件。

1.1.2 Information Available from Mk7 D.T.I.

Mk7 数据传输接口信息

The

Mk7

D.T.I. displays information from the

Mk7 M.M., Mini Mk8 M.M., Mk8

E.G.A., and the

Water

Level control. Remote

on/off

control

the burners can also

achieved as

well

as the adjustment

the temperature

pressure setpoints

and

the sequence order. Through the D.T.I. touch screen, CEMS

Mk7

Data TransferInterfáce

Module Mk7

数据传输接口模块

Page

Mk7 D

.T.I.

Set-Up

Guide Mk7

数据传输接口设置指南

10.08.2015

Audit software and via Modbus, the following information is

available:

Mk7 数据传输接口显示 Mk7 控制模块、Mk8 微型控制模块、Mk8 尾气分析仪和水位控制信

息。燃烧器可以进行远程开启/关闭控制，同时还可以远程调节温度或压力设定值和排列顺序。

通过数据传输接口触摸屏、CEMS Audit 软件和 Modbus 可以显示以下信息：

Mk7

D.T.I. Input Values

Mk7

数据传输接口输入值

Enable/disable burner



启用

禁用燃烧器



Change individual required setpoint



更改单个需要的设定值

Change global required setpoint



更改全局需要的设定值



Selectlead

boiler

选择主锅炉

Shuffle sequencing (not

dbus)

重新排序（非 Modbus）



Set load index (firing

rate)

设置负荷指标（燃烧率）



Label

and control input/outputs (not Modbus)

标志并控制输入输出（非 Modbus）

Mk7 M.M.

Mk7 控制模块



Actual boiler temperature (deg. C/F)

pressure

(Bar/PSI)

锅炉实际温度（C/F）或压力（Bar/PSI）



Required setpoint i.e. required boiler temperature (deg. C/F)

pressure

(Bar/PSI)

所需设定值如所需锅炉温度（C/F）或压力（Bar/PSI）



Burner

on/off

status

燃烧器启停状态



Burner firing rate

(%)

燃烧器燃烧率（%）

Fuel selected

选定的燃油



Burner

rating

燃烧器额定值



Fuelflow metering

values

燃油流量计量值



Load detector type

(temperature/pressure)

负荷检测器类型（温度/压力）

16

lockout and error history with date and

conditions

16 个锁定和错误历史，带数据和条件

Auto/hand/low

flame hold

operation

自动/手动/低火焰保持操作



Number

channels

used

使用的通道数量



Channe1,

2, 3, 4, 7,

servomotor

angle

通道 1，2,3,4,7 伺服电机角度



Channel

5, 6

output and input signals

VFDwith feedback

history

通道 5,6 至VFD的输入输出信号，带反馈历史。



Burner firing status phase (off, standby, purge, ignition, firing

etc.)

燃烧器燃烧状态阶段（关闭、待机、吹扫、点火、燃烧等）



Lead/lag boiler status

主从锅炉状态



Sequence

order

排序顺序

Mk7

Data TransferInterfáce

Module Mk7

数据传输接口模块

Page

Mk7 D

.T.I.

Set-Up

Guide Mk7

数据传输接口设置指南

10.08.2015



Sequence status (on, standby warming,

off)

排序状态（开启、待机、警告、关闭）

Enabled/disabled status

启用/禁用状态



Total hours

run

总运行时间



Number

start-ups per

fuel

每次燃油启动次数



Online and commissioned

gas/ oil pressure

在线和调试的燃气/燃油压力



Online and commissioned

air pressure

在线和调试的空气压力



UV scannersignal

history

紫外线扫描仪信号历史

Mk8 E.G.A.

Mk8 尾气分析仪



E.G.A. operation

optioned

选定的尾气分析仪操作



Standalone/M.M.

operation

独立操作/控制模块操作



Flue gas

present

value

油气中 O2现值



Flue gas

CO2

present

value

油气中 CO2现值



Flue gas CO present

value

油气中 CO 现值



Flue gas

present

value

油气中 NO 现值



Flue gas

NO2

present value

(if optioned)

油气中 NO2现值（如选择）



Flue gas

SO2

present value

(if optioned)

油气中 SO2现值（如选择）



Flue gas

commissioned

value

油气中 O2调试值



Flue gas

CO2

commissioned

value

油气中 CO2调试值



Flue gas CO commissioned

value

油气中 CO 调试值



Flue gas

commissioned

value

油气中 NO 调试值



Flue gas

NO2

commissioned value

(if optioned)

油气中 NO2 调试值（如选择）



Flue gas

SO2

commissioned value

(if optioned)

油气中 SO2 调试值（如选择）



Flue gas exhaust

temperature

油气排气温度



Ambient

temperature

环境温度



Flue gas delta

temperature

油气 delta 温度



E.G.A.

errors

尾气分析仪故障



Chiller

condition

冷却器条件



Current emissions

byweight

and volume

(O2,

, CO,

NO,

, H

N2, Total)

当前尾气重量和体积(O2,

, CO,

NO,

, H

N2, 总计)



Totalised emissions

weight and volume

(O2,

, CO,

NO,

, H

N2, Total)

Mk7

Data TransferInterfáce

Module Mk7

数据传输接口模块

Page

Mk7 D

.T.I.

Set-Up

Guide Mk7

数据传输接口设置指南

10.08.2015

总尾气重量和体积(O2,

, CO,

NO,

, H

N2,总计)



Heat input, heat loss and net useful

heat

热输入、热损失和净用热



Net efficiency, gross efficiency and delta

temperature

净效率、总效率和 delta温度



Fuelflow rates, instantaneo

and

total

for

to2 years

两年内燃油流量，瞬时和总计



Fuel consumption, fuel costs instantaneous and totalise

for

2 years

两年内燃油消耗、燃油费用，瞬时和总计

MiniMk 8 M.M. M

Mk8 微型控制模块



Actual boiler temperature (deg. C/F)

pressure

(Bar/PSI)

锅炉实际温度（C/F）或压力（Bar/PSI）



Required setpoint i.e. required boiler temperature (deg. C/F)

pressure

(Bar/PSI)

所需设定值如所需锅炉温度（C/F）或压力（Bar/PSI）



Burner

on/off

status

燃烧器启停状态



Burner firing rate

(%)

燃烧器燃烧率（%）



Fuel

selected

选定的燃油



Burner

rating

燃烧器额定值



Fuelflow metering

values

燃油流量计量值



Load detector type

(temperature/pressure)

负荷检测器类型（温度/压力）

16

lockout and error history with date and

conditions

16 个锁定和错误历史，带数据和条件

Auto/hand/low

flame hold

operation

自动/手动/低火焰保持操作



Number

channels

used

使用的通道数量



Channe1,

2, 3, 4, 7,

servomotor

angle

通道 1，2,3,4,7 伺服电机角度



Channel

5, 6

output and input signals

VFDwith feedback

history

通道 5,6 至VFD的输入输出信号，带反馈历史。



Burner firing status phase (off, standby, purge, ignition, firing

etc.)

燃烧器燃烧状态阶段（关闭、待机、吹扫、点火、燃烧等）



Lead/lag boiler status

主从锅炉状态



Sequence

order

排序顺序



Sequence status (on, standby warming,

off)

排序状态（开启、待机、警告、关闭）

Enabled/disabled status

启用/禁用状态



Total hours

run

总运行时间



Number

start-ups per

fuel

每次燃油启动次数

Water Level

Control

水位控制

Actual water level signal value

for

probe

and

探头 1和2实际水位信号值

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