Allen-Bradley SLC 500 Series User manual

SLC 500 Migration Quick Reference

Migration Guide

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Compact 5000, Compact I/O, CompactLogix, ControlLogix, Logix 5000, Logix5000, MicroLogix, PanelView, Rockwell Automation, Rockwell Software, RSLogix 500, Studio 5000, Studio 5000 Architect,

Studio 5000 Logix Designer, Studio 5000 View Designer and TechConnect are trademarks of Rockwell Automation, Inc.

CIP, CIP Sync, DeviceNet and EtherNet/IP are trademarks of ODVA, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication 1746-RM003D-EN-E - May 2019 3

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents

Summary of Changes

New and Updated Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Preface

About this Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

Overview

Product Lifecycle Status Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SLC 500 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CompactLogix 5370 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CompactLogix 5380 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Compact I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Compact 5000 I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SLC 500 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CompactLogix 5380 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Sensor/Actuator Power for CompactLogix 5380 . . . . . . . . . . . . . . . . 15

Chapter 2

Replace an SLC 500 Controller

Upgrade to a CompactLogix 5370 Controller . . . . . . . . . . . . . . . . . . . . . . 17

Upgrade to a CompactLogix 5380 Controller . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 3

Replace an SLC 500 I/O Module

Upgrade an SLC I/O Installation by Replacing it with Compact I/O. 19

Upgrade an SLC I/O Installation by Replacing it with Compact 5000 I/O . 23

Appendix A

Wiring Diagram Comparisons

Replace an SLC 500 I/O with a Compact I/O. . . . . . . . . . . . . . . . . . . . . . 27

Replace an SLC 500 I/O with a Compact 5000 I/O . . . . . . . . . . . . . . . . 44

4Rockwell Automation Publication 1746-RM003D-EN-E - May 2019

Table of Contents

Notes:

Rockwell Automation Publication 1746-RM003D-EN-E - May 2019 5

Summary of Changes

This manual contains new and updated information. Changes throughout this

revision are marked by change bars, as shown to the right of this paragraph.

New and Updated

Information

This table contains the changes that are made to this revision.

Topic Page

Added information about Studio 5000 software application compatibility. 7

Added a section for power considerations. 14

Added a section for SLC 500 I/O to Compact I/O replacement. 27

Added wire diagrams for SLC 500 I/O to Compact 5000 I/O. 44

6Rockwell Automation Publication 1746-RM003D-EN-E - May 2019

Summary of Changes

Notes:

Rockwell Automation Publication 1746-RM003D-EN-E - May 2019 7

Preface

About this Publication This document serves as a guide for replacing your existing SLC 500™ controller

or I/O module with another SLC 500 product, or with a different product such

as a CompactLogix™ 5370 controller, CompactLogix 5380 controller,

Compact I/O™ module, or Compact 5000™ I/O module.

The SLC 500 Control System hardware was redesigned to be RoHS compliant.

As a result, several of the products will continue to be available for years to come,

however, some products, such as less capable controllers and lower density I/O,

have been discontinued.

The SLC control platform in general is in the Active Mature lifecycle state, as the

newer CompactLogix platform provides greater functionality and connectivity.

The following chapters of this document describe the many SLC,

CompactLogix, and Compact I/O options available for active management of

your installed base of control products. You have the option of maintaining,

migrating, or replacing that installed base in a phased manner to meet your needs.

This document focuses on hardware migration. For more detailed information,

including instructions for converting an SLC program to a Logix program, refer

to SLC/MicroLogix 1500 to CompactLogix Migration Guide,

publication 1769-AP001.

Audience This document is intended for users of SLC 500 controllers and I/O modules

who are familiar with the RSLogix 500® programming software.

Required Software If the replacement is an SLC 500 controller or I/O module, no additional

software is required.

If the replacement is a CompactLogix 5370 controller, CompactLogix 5380

controller, Compact I/O module, or Compact 5000 I/O module, the following

are required:

• Studio 5000® environment

The Studio 5000® environment combines elements of design into one

standard framework that optimizes productivity and reduces time to

commission.

With the Studio 5000 Applications you can:

–Build and maintain a system layout in a central place with

Studio 5000 Architect®

–Configure, program, and maintain your Logix5000™ or Logix 5000™

family of controllers with Studio 5000 Logix Designer®

8Rockwell Automation Publication 1746-RM003D-EN-E - May 2019

Preface

–Create intuitive, modern screens for the PanelView™ 5000 graphic

terminals with Studio 5000 View Designer®

–Create and leverage reusable libraries of content for rapid project

development with Application Code Manager

The following CompactLogix controllers are compatible with

Studio 5000 Applications:

• RSLogix 500/RSLogix Micro version 12 or RSLogix Project Migrator

The RSLogix 500/RSLogix Micro version 12 software includes an

integrated SLC to CompactLogix program converter tool. To convert,

simply perform a Save Program As, then select file type as *.ACD, and fill

out the menu prompts.

For older versions of RSLogix 500/RSLogix Micro, the RSLogix Project

Migrator tool is a free, standalone software tool for converting an RSLogix

5 or RSLogix 500 project export file for import into Studio 5000 Logix

Designer application.

The standalone converter tool is available for download at:

http://www.rockwellautomation.com/rockwellautomation/support/

pcdc.page

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Controllers Cat. No. Studio 5000 Logix Designer® Application

CompactLogix™ 5380 5069-L306ER, 5069-L310ER Version 29.00.00 or later

CompactLogix™ 5370 For CompactLogix 5370

controllers using firmware

revision 21.00.00 or later

Version 21.00.00 or later

1769-L19ER-BB1B Version 28.00.00 or later

Resource Description

SLC 500 Analog Input Module Installation Instructions,

publication 1746-IN006

Installation instructions for the SLC 500 Analog

Input Module (Cat. No. 1746-NI8).

SLC 500 RTD/Resistance Input Module Installation

Instructions, publication 1746-IN007

Installation instructions for the SLC 500 RTD/Resistance

Input Module (Cat. No. 1746-NR8).

SLC 500 RTD/Resistance Input Module Installation

Instructions, publication 1746-IN012

Installation instructions for the SLC 500 RTD/Resistance

Input Module (Cat. No. 1746-NR4).

SLC 500 Thermocouple/mV Analog Input Module

Installation Instructions, publication 1746-IN015

Installation instructions for the SLC 500 Thermocouple/

mV Analog Input Module.

SLC 500 8-Point Analog Output Module Installation

Instructions, publication 1746-IN026

Installation instructions for SLC 500 8-point analog

output modules.

SLC 500 Digital I/O Modules Installation Instructions,

publication 1746-IN027

Installation Instructions for SLC 500 digital I/O modules.

SLC 500 4-Channel Analog I/O Modules User Manual,

publication 1746-UM005

A more detailed description on how to configure the SLC

500 analog I/O modules.

Rockwell Automation Publication 1746-RM003D-EN-E - May 2019 9

Preface

You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

SLC 500 4-Channel Thermocouple/mV Input Module User

Manual, publication 1746-UM007

A more detailed description on how to configure the

SLC 500 4-Channel Thermocouple/mV Input Module.

SLC 500 Systems Selection Guide, publication 1747-SG001 An overview of the SLC 500 family of products.

SLC/MicroLogix 1500 to CompactLogix Migration Guide

Reference Manual, publication 1769-AP001

Provides information on converting an SLC program to a

Logix program and migrating the existing SLC I/O to an

Ethernet network.

CompactLogix Controllers Specifications Technical Data,

publication 1769-TD005

Provides CompactLogix controllers specifications.

Compact I/O Modules Specifications Technical Data,

publication 1769-TD006

Provides Compact I/O Modules specifications.

CompactLogix 5370 Controllers User Manual,

publication 1769-UM021

Describes how to install, use, and troubleshoot

CompactLogix 5370 controllers.

CompactLogix 5380 Controllers User Manual,

publication 5069-UM001

Describes how to install, use, and troubleshoot

CompactLogix 5380 controllers.

COMPACT 5000 I/O Modules SpecificationsTechnical Data,

publication 5069-TD001

Provides 5069-AEN2TR EtherNet/IP Adapter and

COMPACT 5000 I/O specifications.

Resource Description

10 Rockwell Automation Publication 1746-RM003D-EN-E - May 2019

Preface

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