Allen-Bradley CENTERLINE 2100 Instruction manual

Technical Data

CENTERLINE 2100 Motor Control Center with IntelliCENTER

Technology Using an EtherNet/IP Network

Bulletin

2100

Topic Page

About This Publication 2

IntelliCENTER Motor Control Center with EtherNet/IP Network Overview 3

IntelliCENTER MCC with EtherNet/IP System Architecture and Connections 5

Industrial Ethernet Switch 5

Industrial Ethernet Cable 8

24V DC Power Supply 10

EtherNet/IP Network and 24V DC Connections 12

EtherNet/IP Network and 24V DC Connections Within a Shipping Split 12

EtherNet/IP Network and 24V DC Connections Across Shipping Splits 17

Cable Labels for MCC Lineups with Industrial Ethernet Switches 24

Ethernet Cable Transitions for MCC Lineups with Homerun Connections 25

Plant-wide Connections 27

EtherNet/IP Network Topology 29

New IntelliCENTER EtherNet/IP MCC Lineup Commissioning 31

IntelliCENTER EtherNet/IP MCC Expansion 31

Adding EtherNet/IP IntelliCENTER Sections to an Existing Lineup 32

Adding or Rearranging EtherNet/IP IntelliCENTER Plug-in Units Within an Existing

Lineup 33

IntelliCENTER EtherNet/IP Software 35

MCC Commissioning Checklist 36

Additional Resources 39

2Rockwell Automation Publication 2100-TD031E-EN-P - August 2016

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

Summary of Changes

This publication contains new and updated information as indicated in the following table.

About This Publication

This document is for engineers or technicians directly involved in the installation, connection, commissioning,

energizing, and maintenance of the CENTERLINE® 2100 Motor Control Center (MCC) with EtherNet/IP™ network.

See MCC Commissioning Checklist prior to applying power to the MCC.

This document provides the following information about CENTERLINE 2100 MCCs with EtherNet/IP network:

•System architecture

•Factory installed components

•EtherNet/IP network connections

•24V DC power connections commissioning

•Expansion of the existing lineup

•Integration of the EtherNet/IP network into your plant-wide network

If you do not have a basic understanding of the CENTERLINE 2100 MCC with EtherNet/IP network system architecture,

see the IntelliCENTER EtherNet/IP Motor Control Centers Reference Manual, publication MCC-RM001.

This table defines abbreviations that are used in this manual.

Topic Page

Updated information about the 24V DC power supply. 10

Updated the Integrated 24V DC power layout example 33…34

Table 1 - Terminology

Abbreviation Full Term Definition

MCC Motor Control Center An assembly of one or more enclosed sections that contains motor control units and have a common

power bus.

IMC Intelligent Motor Control Motor Control devices that can connect to a communication network.

ODVA Open DeviceNet Vendors Association Organization that standardizes communication networks that use CIP among other technologies.

CPwE Converged Plantwide Ethernet Rockwell Automation and Cisco initiative to standardize Ethernet network implementation across

the manufacturing and enterprise networks.

REP Resilient Ethernet Protocol Redundant network topology/feature in the Stratix¥5700 switch.

DHCP Dynamic Host Configuration Protocol Networking protocol that is used to distribute network parameters such as IP addresses to connected

devices.

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CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

IntelliCENTER Motor Control Center with EtherNet/IP Network Overview

The IntelliCENTER® EtherNet/IP MCC couples the reliability of the CENTERLINE 2100 MCC with robust

EtherNet/IP network, Intelligent Motor Control (IMC) devices, and intuitive IntelliCENTER software to deliver an

effective and integrated motor control solution.

The IntelliCENTER EtherNet/IP MCC is an assembly of one or more enclosed vertical sections that are powered by a

common power bus. Each section can contain multiple intelligent motor control units. The MCC assembly has two

types of unit construction:

•Plug-in unit construction:

Units that can be inserted and removed from an MCC section. Plug-in units typically have a lower current

capacity than frame-mounted units.

•Frame-mount unit construction:

Units that are built with frame-mounted construction are permanently mounted to an MCC section and cannot

be inserted or removed. Frame-mounted units typically have a higher current capacity than plug-in units.

The MCC section can have two types of built-in wireways where the wiring connections are made inside the MCC

enclosure. The built-in wireways typically contain the following components, which could vary based on customer

requests. See the MCC one-line drawing included with your MCC for actual MCC setup:

•Top and bottom horizontal wireways can contain the following:

–Motor cable routings

–Stratix 5700 industrial Ethernet switch

–Industrial Ethernet cable routings

–24V DC power supply wiring

•Vertical wireways are typically seen in sections with plug-in unit construction and can contain the following:

–Wireway adapters for the EtherNet/IP network and 24V DC power that provide easy connections for IMC

devices

–Industrial Ethernet cable routings

•Motor cable routings

–24V DC power supply wiring

The MCC section can have two different industrial Ethernet switch mounting locations:

•Top or bottom horizontal wireway-mounted Stratix 5700 switches

–One Stratix 5700 switch per switch group

–A switch group is composed of all sections, and Ethernet devices within those sections that are connected to a

given Stratix 5700 switch

–The standard switch group cannot exceed 9 sections or 8 intelligent device connections in that switch group for

horizontal wireway-mounted switches

•Top or bottom unit-mounted Stratix 5700 switches

–One or two Stratix 5700 switches per switch group

–A switch group is composed of all sections, and Ethernet devices within those sections that are connected to a

given Stratix 5700 switch unit

–The standard switch group cannot exceed 9 sections or 24 intelligent device connections in that switch group

for unit-mounted switches

4Rockwell Automation Publication 2100-TD031E-EN-P - August 2016

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

Figure 1 - Example of a CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology

The EtherNet/IP network is an industrial version of an Ethernet network. IntelliCENTER EtherNet/IP MCCs use the

EtherNet/IP network to connect IMC devices in your application. The EtherNet/IP network provides excellent

reliability and a robust network solution for your entire factory from the control room to the MCC. The integrated

EtherNet/IP network within your IntelliCENTER MCC is preconfigured, tested, and validated at the factory before

shipment. The EtherNet/IP network integrates with current IT networks and lets you collect data to determine plant

production, energy efficiency, and other key performance indicators and metrics.

The EtherNet/IP network can accommodate a vast number of nodes and unlike other fieldbus networks has no specific

node maximum. The limit varies based on the number of connections the EtherNet/IP scanner can make within the

controller application, and the network topology that is implemented. The number of connections that are used by each

node varies. To estimate the number of connections an Ethernet network uses, see the Advanced EtherNet/IP capacity

tool embedded in the Integrated Architecture® Builder (IAB) software

http://raiseinstall.rockwellautomation.com/pst-lite.html.

See the IntelliCENTER EtherNet/IP Reference Manual, publication MCC-RM001, for detailed information on the

EtherNet/IP network and the IntelliCENTER MCC system.

IMPORTANT You must choose one industrial Ethernet switch mounting methodology per MCC lineup. For example, if you choose to have

your industrial Ethernet switch mounted in the horizontal wireway, all of the sections within that MCC lineup must have the

industrial Ethernet switch mounted in the same horizontal wireway.

Top Horizontal Wireway

Vertical Wireway

Bottom Horizontal Wireway

Section

Unit

Rockwell Automation Publication 2100-TD031E-EN-P - August 2016 5

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

IntelliCENTER MCC with EtherNet/IP System Architecture and Connections

The IntelliCENTER EtherNet/IP MCC system architecture is composed of a physical infrastructure that enables the

appropriate network layout and topology for MCC applications. The physical infrastructure consists of industrial

Ethernet switches, industrial Ethernet cables, integrated 24V DC power, and IMC device connections. This section

focuses on these topics and describes how your IntelliCENTER EtherNet/IP MCC is shipped from the factory.

Industrial Ethernet Switch

The IntelliCENTER EtherNet/IP MCC is designed with Stratix 5700 Layer 2 managed switches. The Stratix 5700

switch is an industrial Ethernet switch that provides a range of advanced features. With the managed switch, the

IntelliCENTER EtherNet/IP MCC connects to the plant-wide EtherNet/IP network providing excellent reliability and

a robust connection. The benefits of the Stratix 5700 managed switch are explained in detail in the IntelliCENTER

EtherNet/IP Reference Manual, publication MCC-RM001.

The Stratix 5700 switches are factory-configured with customer defined IP addresses and subnet masks that are provided

at order entry. All network connections are tested and validated during the system level test at the factory, before

shipping.

MCC sections that use a Stratix 5700 switch to connect to IMC devices can come configured with 6-port, 10-port,

20-port, or 30-port (combination of 10-port and 20-port switches) switch options. The Stratix switch can be wireway-

mounted or unit-mounted. Unit-mounted switches can be 0.5 or 1.0 space factor depending on the chosen port capacity.

The type of Stratix switch that is installed in the IntelliCENTER MCC depends on the quantity and type of intelligent

units that are installed and customer preference. See Tabl e 2 for the Stratix switch types and locations available for the

IntelliCENTER EtherNet/IP MCC.

Each Stratix 5700 switch uses copper Ethernet ports for IMC device-to-switch connections and either two copper

Ethernet ports or two combination Ethernet ports for switch-to-switch connections (varies by Stratix 5700 model).

Combination ports support either fiber-optic or copper Ethernet connections. The standard design uses copper

connections for switch-to-switch connections. See the Industrial Ethernet Cable section for more information on when

to consider using fiber for switch-to-switch connections.

Table 2 - Available Switch Port Capacities for Stratix 5700 Switches Within the IntelliCENTER EtherNet/IP MCC

Switch Location Stratix 5700 Port Capacities Space Factor Total Ethernet Port Capacity Ethernet Device

Connection Capacity

Switch-to-switch

Connection Capacity

Unit mounted 6-port switch 0.5 Space Factor 6 4 2

1.0 Space Factor

10-port switch 0.5 Space Factor 10 8 2

1.0 Space Factor

20-port switch 1.0 Space Factor 20(1)

(1) The 20-port switch includes two dedicated SFP ports that are not used in the standard IntelliCENTER MCC design.

16 2

Combination 10-port and 20-

port switches

30(1) 24 2

Wireway mounted 6-port switch N/A 6 4 2

10-port switch 10 8 2

6Rockwell Automation Publication 2100-TD031E-EN-P - August 2016

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

Figure 2 - Stratix 5700 Switch Examples

Figure 3 - 6-port Stratix 5700 Switch Example

For further details on IntelliCENTER EtherNet/IP MCC switch options and switch details, see the IntelliCENTER

EtherNet/IP Reference Manual, publication MCC-RM001. See the MCC one-line drawing included with your MCC

to determine the exact Stratix 5700 model installed in your MCC.

IMPORTANT The example10-port Stratix 5700 switch that is shown is catalog number 1783-BMS10CL. The example 20-port Stratix 5700

switch that is shown is catalog number 1783-BMS20CL. See the MCC one-line drawing that is included with your MCC to

determine the exact Stratix 5700 model installed in your MCC. For information on other Stratix 5700 switch catalog numbers,

see the Stratix Managed Switches User Manual, publication 1783-UM007.

IMPORTANT The example 6-port Stratix 5700 switch that is shown is catalog number 1783-BMS06TL. See the MCC one-line drawing that is

included with your MCC to determine the exact Stratix 5700 model installed in your MCC. For information on other Stratix 5700

switch catalog numbers, see the Stratix Managed Switches User Manual, publication 1783-UM007.

Copper Ports (IMC device connections)

Combination Ports

(switch-to-switch connection)

20-port Stratix 5700 Switch 10-port Stratix 5700 Switch

Copper Ports

(IMC device connections)

Copper Ports

(switch-to-switch connection)

Rockwell Automation Publication 2100-TD031E-EN-P - August 2016 7

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

Horizontal Wireway-mounted Stratix 5700 Switch

A typical top horizontal wireway Stratix 5700 switch mounting example is shown in Figure 4. The switch can also be

mounted in the bottom horizontal wireway if desired. Switches that are mounted in the horizontal wireway must be

located opposite the horizontal ground bus. Switches must also be mounted in the same side (top or bottom horizontal

wireway) across one MCC lineup.

Figure 4 - Stratix 5700 Switch Top Horizontal Wireway Mounting Example with Adapter Ethernet Connections

When bottom-mounted wireway switches are installed, access to the bolts used to attach the MCC sections to the skid

can be limited as shown in Figure 5. Removal of the switch bracket from the bottom wireway can be necessary for

adequate access to the bolts. The switch bracket can be removed by unscrewing the two bolts on the left side and a third

bolt above the switch attached to the bottom baffle.

Figure 5 - Stratix 5700 Switch Bottom Horizontal Wireway Mounting Example

IMPORTANT When a switch is placed in the top horizontal wireway and optional section heaters are included in the top horizontal wireway

as well, the switch can impact the heating system performance by increasing the ambient temperature near the thermostat.

Stratix 5700 Mounting Position

Top Horizontal

Wireway

Top Horizontal Wireway

Stratix 5700

Mounting Position

Bottom Horizontal

Wireway

MCC Mounting Bolt

Switch Bracket

8Rockwell Automation Publication 2100-TD031E-EN-P - August 2016

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

Unit-mounted Stratix 5700 Switch

Unit-mounted switches must be in the unit location below the top horizontal wireway or above the bottom horizontal

wireway to maintain easy Ethernet cable routing to nearby IMC devices. A typical top unit Stratix 5700 switch mounting

example is shown in Figure 6.

Figure 6 - Stratix 5700 Switch Unit Mounting Example (30-port) with Homerun Ethernet Connections

Industrial Ethernet Cable

Due to the high potential for electrical interference in an MCC, the proper industrial Ethernet communication cable is

critical to provide excellent reliability and a robust EtherNet/IP network. We recommend against the use of standard

copper Ethernet cable. To provide the noise immunity necessary in a motor control center, we recommend that you use

only exclusive 600V, UL Listed, shielded, power limited tray cable (PLTC) rated, Category 5e industrial Ethernet cable.

The industrial Ethernet cable can be routed near high-voltage power cables without impacting the performance or

reliability of the network. This cable design is a critical attribute of Ethernet network cabling within an MCC given the

close proximity of high-voltage devices and their associated power cables.

TIP The combination 30-port switch unit is shown. Not all switch units require two switches. Spare (unconnected) switch ports can

be chosen to support future device connections. See Table 2 for more information.

Stratix 5700

Mounting Position

Top Horizontal

Wireway

Vertical Wireway

Rockwell Automation Publication 2100-TD031E-EN-P - August 2016 9

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

With this 600V UL Listed industrial Ethernet cable, the EtherNet/IP network and intelligent devices in the

IntelliCENTER MCCs have been tested to the most rigorous standards for electrical noise immunity. These test results

let Rockwell Automation deliver a robust, noise-immune EtherNet/IP architecture within the MCC:

•Surge - Simulates lightening strike

–± 2 KV, 40 A surge that is repeatedly applied to the network cable

–IEC 61000-4-5

•Fast Transient Burst - Simulates industrial noise

–± 1 KV high voltage burst applied to the network cable

–IEC 61000-4-4

•Conducted Immunity - Simulates radio frequency interference

–150 kHz…80 MHz interference that is applied to the network cable

–IEC 61000-4-6

•Electrostatic Discharge Immunity - Simulates static discharge

–± 8 KV ESD event at 12 locations on the MCC and network cable

–IEC 61000-4-2

Figure 7 - Industrial Ethernet Cable

Tabl e 3 shows the three speeds that the Category 5e industrial Ethernet cable supports. The higher speed data rates

transfer more data in a shorter period, which can be vital for applications that require short response times.

The standard Ethernet cable for switch-to-unit connections is the 600V UL Listed copper Ethernet cable. However,

fiber-optic Ethernet cable is sometimes required for switch-to-switch Ethernet connections in certain Ethernet

topologies. For further details on IntelliCENTER EtherNet/IP MCC topologies and cable details, see the

IntelliCENTER EtherNet/IP Reference Manual, publication MCC-RM001.

The 600V UL Listed industrial Ethernet cable is also commonly used to connect the IntelliCENTER EtherNet/IP

MCC to the plant-wide Ethernet network. For further details on IntelliCENTER EtherNet/IP MCC plant network

connections, see the IntelliCENTER EtherNet/IP Reference Manual, publication MCC-RM001.

Table 3 - Category 5e Copper Cabling

Speed Rating Data Speed

10BASE-T 10 Mb/s

100BASE-TX 100 Mb/s

1000BASE-T 1 Gb/s

10 Rockwell Automation Publication 2100-TD031E-EN-P - August 2016

CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network

24V DC Power Supply

24V DC power is integrated throughout the IntelliCENTER EtherNet/IP MCC to provide power for the Stratix 5700

switch and various IMC devices. The integrated 24V DC power within the IntelliCENTER EtherNet/IP MCC can be

supplied by 24V DC power supply units. The 24V DC power supply units are available in these common configurations:

•Circuit breaker and control transformer

•Fusible disconnect and control transformer

•No disconnecting means, requires a separate 110…120V source

•Redundant configurations are also available with one of the following options:

–A Two-branch redundant unit can be included that accepts two separate power supply connections on the

input side and outputs one source to 24V DC circuit. When one power supply fails, the other takes over

automatically reducing device and network downtime. The separate two-branch unit allows the failed power

supply to be replaced without impacting the network. The two-branch unit can be fed by the following

options:

Two Rockwell-supplied 24V DC power supply units

Two external 24VDC power inputs provided by the customer

One Rockwell-supplied 24V DC power supply unit and one external power input provided by the customer

–A second standard power-supply unit can be added to an MCC section that already contains a standard power

supply. In this instance, the power supply in the lower unit location is wired to the 24V DC power within the

MCC. In the event of a failure, the 24V DC wire can be manually shortened to connect to the other unit in the

section

–A second 8 A power supply can be added in the same unit. The second power supply is wired with blocking

diodes to work in concert with the initial power supply. If a failure occurs, power supplies can only be replaced

during MCC network downtimes since both power supplies exist behind the same unit disconnect.

The number of 24V DC power supplies required throughout the IntelliCENTER EtherNet/IP MCC is dependent on

the number of Stratix 5700 switch and IMC devices in the MCC lineup that require 24V DC power. The integrated

MCC 24V DC power consists of multiple branches, each designed to support a maximum of 4 A of current draw. Each

branch is protected by a 1-pole mini circuit breaker. Each branch is connected to either a Rockwell Automation Ethernet

power supply unit that can support two branches or the two-branch redundant power unit if used. To make sure this

specification is not exceeded, the 24V DC power supply current draw for the MCC configuration is calculated at the

time of order entry. The calculations are based on the devices that require 24V DC in each MCC section. The result of

the calculations determines how many sections can be supported on one branch of the power supply. The 24V DC power

can be spliced between multiple sections. Figure 8 shows an example on how 24V DC power is configured.

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