Allen-Bradley MicroLogix 1100 User manual

MicroLogix™ 1100

Programmable

Controllers

Bulletin1763Controllersand1762

Expansion I/O

Instruction Set Reference

Manual

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Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (publication SGI-1.1

available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com) describes some important

differences between solid state equipment and hard-wired electromechanical

devices. Because of this difference, and also because of the wide variety of

uses for solid state equipment, all persons responsible for applying this

equipment must satisfy themselves that each intended application of this

equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for

indirect or consequential damages resulting from the use or application of

this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with

any particular installation, Rockwell Automation, Inc. cannot assume

responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to

use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware

of safety considerations.

Rockwell Automation, DeviceNet, ModBus, Allen-Bradley, SLC 5/02, SLC 5/03, PLC-5, MicroLogix, SLC 500, RSLogix, RSLinx, and

RSLogix 500 are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which may lead to personal

injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and

understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead

to: personal injury or death, property damage, or economic loss.

Attentions help you identify a hazard, avoid a hazard, and recognize

the consequence.

SHOCK HAZARD Labels may be on or inside the equipment, such as a drive or motor, to

alert people that dangerous voltage may be present.

BURN HAZARD Labels may be on or inside the equipment, such as a drive or motor, to

alert people that surfaces may reach dangerous temperatures.

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3Publication 1763-RM001C-EN-P - October 2009

Summary of Changes

The information below summarizes the changes to this manual since the

last printing as publication 1763-RM001B-EN-P, April 2007.

To help you locate new and updated information in this release of the

manual, we have included change bars as shown to the right of this

paragraph.

Firmware Revision

History

Features are added to the controllers through firmware upgrades. See the

latest release notes, 1763-RN003, to be sure that your controller’s firmware

is at the level you need. Firmware upgrades are not required, except to

allow you access to the new features. See “Firmware Upgrades” below.

Firmware Upgrades

Enhanced features are added to the controllers through a firmware

upgrade. This firmware upgrade is not required, except to allow you

access to the latest features.To use the newest features, be sure your

controller’s firmware is at the following level:

To upgrade the firmware for a MicroLogix controller visit the MicroLogix

web site at http://www.ab.com/micrologix.

To use all of the latest features, RSLogix 500 programming software must

be version 7.20.00 or higher.

Programmable

Controller Firmware Revision Catalog Numbers

MicroLogix 1100 Series B, Revision C, FRN 9 1763-L16AWA, 1763-L16BWA, 1763-L16BBB,

and 1763-L16DWD controllers

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Notes:

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5Publication 1763-RM001C-EN-P - October 2009

Table of Contents

Summary of Changes

Firmware Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Firmware Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table of Contents

Chapter 1

I/O Configuration Embedded I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

MicroLogix 1100 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . 15

MicroLogix 1100 Expansion I/O Memory Mapping. . . . . . . . . . 16

I/O Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

I/O Forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Input Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Latching Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Configuring Expansion

I/O Using RSLogix 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . 33

Purpose of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Common Techniques Used in this Manual. . . . . . . . . . . . . . . . 33

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 1

Controller Memory and File

Types Controller Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Data Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Protecting Data Files During Download. . . . . . . . . . . . . . . . . . 42

Static File Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Password Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Clearing the Controller Memory . . . . . . . . . . . . . . . . . . . . . . . 46

Allow Future Access Setting (OEM Lock). . . . . . . . . . . . . . . . . 47

Web View Disable (OS Series B FRN 4 or later). . . . . . . . . . . . 47

Chapter 2

Function Files Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Real-Time Clock Function File . . . . . . . . . . . . . . . . . . . . . . . . 51

RTA - Real Time Clock Adjust Instruction . . . . . . . . . . . . . . . . 53

Memory Module Information Function File . . . . . . . . . . . . . . . 54

Base Hardware Information Function File . . . . . . . . . . . . . . . . 56

Communications Status File . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Ethernet Communications Status File. . . . . . . . . . . . . . . . . . . . 71

Input/Output Status File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Chapter 3

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6Table of Contents

Programming Instructions

Overview Instruction Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Using the Instruction Descriptions . . . . . . . . . . . . . . . . . . . . . 82

Chapter 4

Using the High-Speed

Counter and Programmable

Limit Switch

High-Speed Counter Overview . . . . . . . . . . . . . . . . . . . . . . . . 89

Programmable Limit Switch Overview. . . . . . . . . . . . . . . . . . . 89

High-Speed Counter (HSC) Function File . . . . . . . . . . . . . . . . 90

High-Speed Counter Function File Sub-Elements Summary . . . 92

HSC Function File Sub-Elements. . . . . . . . . . . . . . . . . . . . . . . 93

HSL - High-Speed Counter Load . . . . . . . . . . . . . . . . . . . . . . 118

RAC - Reset Accumulated Value . . . . . . . . . . . . . . . . . . . . . . 119

Programmable Limit Switch (PLS) File. . . . . . . . . . . . . . . . . . 120

Chapter 5

Using High-Speed Outputs PTO - Pulse Train Output. . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Pulse Train Output Function. . . . . . . . . . . . . . . . . . . . . . . . . 128

Pulse Train Outputs (PTO) Function File. . . . . . . . . . . . . . . . 133

Pulse Train Output Function File Sub-Elements Summary . . . 134

PWM - Pulse Width Modulation . . . . . . . . . . . . . . . . . . . . . . 149

PWM Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Pulse Width Modulation (PWM) Function File . . . . . . . . . . . . 150

Pulse Width Modulated Function File Elements Summary . . . 152

Chapter 6

Relay-Type (Bit) Instructions XIC - Examine if Closed

XIO - Examine if Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

OTE - Output Energize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

OTL - Output Latch

OTU - Output Unlatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

ONS - One Shot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

OSR - One Shot Rising

OSF - One Shot Falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Chapter 7

Timer and Counter

Instructions Timer Instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . 167

TON - Timer, On-Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

TOF - Timer, Off-Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

RTO - Retentive Timer, On-Delay . . . . . . . . . . . . . . . . . . . . . 173

How Counters Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

CTU - Count Up

CTD - Count Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

RES - Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Chapter 8

Compare Instructions Using the Compare Instructions . . . . . . . . . . . . . . . . . . . . . . 180

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Table of Contents 7

EQU - Equal

NEQ - Not Equal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

GRT - Greater Than

LES - Less Than . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

GEQ - Greater Than or Equal To

LEQ - Less Than or Equal To . . . . . . . . . . . . . . . . . . . . . . . . 182

MEQ - Mask Compare for Equal . . . . . . . . . . . . . . . . . . . . . 182

LIM - Limit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Chapter 9

Math Instructions Using the Math Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 188

Updates to Math Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . 189

Using the Floating Point (F) Data File . . . . . . . . . . . . . . . . . . 190

ADD - Add

SUB - Subtract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

MUL - Multiply

DIV - Divide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

NEG - Negate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

CLR - Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

ABS - Absolute Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

SCL - Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

SCP - Scale with Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 197

SQR - Square Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Chapter 10

Conversion Instructions Using Decode and Encode Instructions . . . . . . . . . . . . . . . . . 201

DCD - Decode 4 to 1-of-16 . . . . . . . . . . . . . . . . . . . . . . . . . 202

ENC - Encode

1-of-16 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

FRD - Convert from Binary Coded Decimal (BCD) . . . . . . . . 204

TOD - Convert to Binary Coded Decimal (BCD) . . . . . . . . . . 208

GCD - Gray Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Chapter 11

Logical Instructions Using Logical Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Updates to Math Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . 212

AND - Bit-Wise AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

OR - Logical OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

XOR - Exclusive OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

NOT - Logical NOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Chapter 12

Move Instructions MOV - Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

MVM - Masked Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

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8Table of Contents

Chapter 13

File Instructions CPW - Copy Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

COP - Copy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

FLL - Fill File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

BSL - Bit Shift Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

BSR - Bit Shift Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

FFL - First In, First Out (FIFO) Load . . . . . . . . . . . . . . . . . . . 230

FFU - First In, First Out (FIFO) Unload . . . . . . . . . . . . . . . . 232

LFL - Last In, First Out (LIFO) Load . . . . . . . . . . . . . . . . . . . 234

LFU - Last In, First Out (LIFO) Unload . . . . . . . . . . . . . . . . . 236

SWP - Swap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Chapter 14

Sequencer Instructions SQC- Sequencer Compare . . . . . . . . . . . . . . . . . . . . . . . . . . 240

SQO- Sequencer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

SQL - Sequencer Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

Chapter 15

Program Control Instructions JMP - Jump to Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

LBL - Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

JSR - Jump to Subroutine . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

SBR - Subroutine Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

RET - Return from Subroutine . . . . . . . . . . . . . . . . . . . . . . . 251

SUS - Suspend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

TND - Temporary End . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

END - Program End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

MCR - Master Control Reset . . . . . . . . . . . . . . . . . . . . . . . . . 252

Chapter 16

Input and Output Instructions IIM - Immediate Input with Mask . . . . . . . . . . . . . . . . . . . . 255

IOM - Immediate Output with Mask . . . . . . . . . . . . . . . . . . 257

REF- I/O Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Chapter 17

Using Interrupts Information About Using Interrupts . . . . . . . . . . . . . . . . . . . 259

User Interrupt Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 263

INT - Interrupt Subroutine . . . . . . . . . . . . . . . . . . . . . . . . . . 263

STS - Selectable Timed Start . . . . . . . . . . . . . . . . . . . . . . . . 264

UID - User Interrupt Disable . . . . . . . . . . . . . . . . . . . . . . . . 265

UIE - User Interrupt Enable . . . . . . . . . . . . . . . . . . . . . . . . . 266

UIF - User Interrupt Flush . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Using the Selectable Timed Interrupt (STI) Function File . . . . 268

Using the Event Input Interrupt (EII) Function File . . . . . . . . 272

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Chapter 18

Process Control Instruction The PID Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

The PID Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

PD Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

PID - Proportional Integral Derivative . . . . . . . . . . . . . . . . . 282

Input Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Tuning Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Runtime Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

Analog I/O Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Application Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

Chapter 19

ASCII Instructions General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

ASCII Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Instruction Types and Operation. . . . . . . . . . . . . . . . . . . . . . 310

Protocol Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

String (ST) Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

Control Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

ACL - ASCII Clear Buffers . . . . . . . . . . . . . . . . . . . . . . . . . . 314

AIC - ASCII Integer to String . . . . . . . . . . . . . . . . . . . . . . . . 316

AWA - ASCII Write with Append . . . . . . . . . . . . . . . . . . . . . 317

AWT - ASCII Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

ABL - Test Buffer for Line . . . . . . . . . . . . . . . . . . . . . . . . . . 322

ACB - Number of Characters in Buffer . . . . . . . . . . . . . . . . . 323

ACI - String to Integer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

ACN - String Concatenate . . . . . . . . . . . . . . . . . . . . . . . . . . 326

AEX - String Extract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

AHL - ASCII Handshake Lines . . . . . . . . . . . . . . . . . . . . . . . 328

ARD - ASCII Read Characters . . . . . . . . . . . . . . . . . . . . . . . . 330

ARL - ASCII Read Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

ASC - String Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

ASR - ASCII String Compare . . . . . . . . . . . . . . . . . . . . . . . . . 334

Timing Diagram for ARD, ARL, AWA, and AWT Instructions . 336

Using In-line Indirection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

ASCII Instruction Error Codes . . . . . . . . . . . . . . . . . . . . . . . . 337

ASCII Character Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

Chapter 20

Communications Instructions Messaging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

SVC - Service Communications . . . . . . . . . . . . . . . . . . . . . . 344

MSG - Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

The Message Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

Timing Diagram for the MSG Instruction . . . . . . . . . . . . . . . . 356

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Communication Servicing Selection and Message Servicing

Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

MSG Instruction Ladder Logic. . . . . . . . . . . . . . . . . . . . . . . . 360

Local Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

Configuring a Local Message . . . . . . . . . . . . . . . . . . . . . . . . 363

Local Messaging Examples . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Remote Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

Configuring a Remote Message. . . . . . . . . . . . . . . . . . . . . . . 391

Configuring a Multi-hop Remote Message on EtherNet/IP

Communication Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 394

Configuring a MicroLogix 1100 CIP Generic Message via Ethernet

(OS Series B FRN 4 or later) . . . . . . . . . . . . . . . . . . . . . . . . . 409

MSG Instruction Error Codes . . . . . . . . . . . . . . . . . . . . . . . . 414

Special Function with MSG instruction (OS Series B FRN 4 or

later) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416

Configure MSG Setup Screen to send SMTP message. . . . . . . 422

Chapter 21

Recipe and Data Logging RCP - Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427

Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

Queues and Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

Configuring Data Log Queues . . . . . . . . . . . . . . . . . . . . . . . 437

DLG - Data Log Instruction . . . . . . . . . . . . . . . . . . . . . . . . . 439

Data Log Status File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440

Retrieving (Reading) Records . . . . . . . . . . . . . . . . . . . . . . . . 442

Accessing the Retrieval File . . . . . . . . . . . . . . . . . . . . . . . . . 442

Conditions that Will Erase the Data Retrieval File . . . . . . . . . 444

Chapter 22

LCD - LCD Information LCD Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

LCD Function File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

LCD Function File Sub-Elements Summary . . . . . . . . . . . . . . 447

LCD Function File Sub-Elements. . . . . . . . . . . . . . . . . . . . . . 448

LCD - LCD Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

Appendix A

MicroLogix 1100 Memory

Usage and Instruction

Execution Time

Programming Instructions Memory usage and Execution Time 457

MicroLogix 1100

Scan Time Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

Appendix B

System Status File Status File Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466

Status File Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

Appendix C

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