Allen-Bradley 1769-L32E CompactLogix 5332E User manual

Publication 1769-IN020-C-EN-P - July 2007

Installation Instructions

1769-L32E, 1769-L35E CompactLogix Controller

Catalog Numbers 1769-L32E, 1769-L35E

Topic Page

About This Publication 2

Important User Information 3

North American Hazardous Location Approval 4

Environment and Enclosure 5

Before You Begin 6

Prevent Electrostatic Discharge 7

Connect the 1769-BA Battery 7

Install a 1784-CF64 or 1784-CF128 Industrial CompactFlash Card

(optional)

Assemble the System 9

Mount the System 11

Make RS-232 Connections to the Controller 15

Make Ethernet Connections to the Controller 18

Load the Controller Firmware 25

Select the Controller’s Operating Mode 30

Make Ethernet Connections to the Controller 18

Load the Controller Firmware 25

Select the Controller’s Operating Mode 30

Controller Status Indicators 31

RS-232 Serial Port Status Indicators (Channel 0 and 1) 33

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21769-L32E, 1769-L35E CompactLogix Controller

Publication 1769-IN020-C-EN-P - July 2007

About This Publication

Use this document as a guide to install the CompactLogix controller.

CompactFlash Card Status Indicator 33

Module Status (MS) indicator 34

Additional Resources 39

Topic Page

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1769-L32E, 1769-L35E CompactLogix Controller 3

Publication 1769-IN020-C-EN-P - July 2007

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical

equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls

(publication SGI-1.1 available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com) describes some important differences between solid state

equipment and hard-wired electromechanical devices. Because of this difference, and also because of

the wide variety of uses for solid state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages

resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the

many variables and requirements associated with any particular installation, Rockwell Automation, Inc.

cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,

equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell

Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING Identifies information about practices or circumstances that can cause an explosion in

a hazardous environment, which may lead to personal injury or death, property

damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss. Attentions help you to identify a

hazard, avoid a hazard and recognize the consequences.

SHOCK HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert

people that dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert

people that surfaces may reach dangerous temperatures.

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41769-L32E, 1769-L35E CompactLogix Controller

Publication 1769-IN020-C-EN-P - July 2007

North American Hazardous Location Approval

The following information applies when

operating this equipment in hazardous

locations.

Informations sur l'utilisation de cet équipement en

environnements dangereux.

Products marked “CL I, DIV 2, GP A, B, C, D” are

suitable for use in Class I Division 2 Groups A, B,

C, D, Hazardous Locations and nonhazardous

locations only. Each product is supplied with

markings on the rating nameplate indicating the

hazardous location temperature code. When

combining products within a system, the most

adverse temperature code (lowest “T” number)

may be used to help determine the overall

temperature code of the system. Combinations

of equipment in your system are subject to

investigation by the local Authority Having

Jurisdiction at the time of installation.

Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne

conviennent qu'à une utilisation en environnements

de Classe I Division 2 Groupes A, B, C, D dangereux

et non dangereux. Chaque produit est livré avec des

marquages sur sa plaque d'identification qui

indiquent le code de température pour les

environnements dangereux. Lorsque plusieurs

produits sont combinés dans un système, le code de

température le plus défavorable (code de

température le plus faible) peut être utilisé pour

déterminer le code de température global du

système. Les combinaisons d'équipements dans le

système sont sujettes à inspection par les autorités

locales qualifiées au moment de l'installation.

EXPLOSION HAZARD

Do not disconnect equipment

unless power has been

removed or the area is known

to be nonhazardous.

Do not disconnect

connections to this

equipment unless power has

been removed or the area is

known to be nonhazardous.

Secure any external

connections that mate to this

equipment by using screws,

sliding latches, threaded

connectors, or other means

provided with this product.

Substitution of components

may impair suitability for

Class I, Division 2.

If this product contains

batteries, they must only be

changed in an area known to

be nonhazardous.

RISQUE D'EXPLOSION

Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher l'équipement.

Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher les connecteurs.

Fixer tous les connecteurs

externes reliés à cet

équipement à l'aide de vis,

loquets coulissants,

connecteurs filetés ou autres

moyens fournis avec ce produit.

La substitution de composants

peut rendre cet équipement

inadapté à une utilisation en

environnement de Classe I,

Division 2.

S'assurer que l'environnement

est classé non dangereux avant

de changer les piles.

WARNING AVERTISSEMENT

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1769-L32E, 1769-L35E CompactLogix Controller 5

Publication 1769-IN020-C-EN-P - July 2007

Environment and Enclosure

ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment, in

overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes

up to 2000 meters (6562 feet) without derating.

This equipment is considered Group 1, Class A industrial equipment according to

IEC/CISPR Publication 11. Without appropriate precautions, there may be potential

difficulties ensuring electromagnetic compatibility in other environments due to

conducted as well as radiated disturbance.

This equipment is supplied as open-type equipment. It must be mounted within an

enclosure that is suitably designed for those specific environmental conditions that will

be present and appropriately designed to prevent personal injury resulting from

accessibility to live parts. The enclosure must have suitable flame-retardant properties to

prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2,

V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only

by the use of a tool. Subsequent sections of this publication may contain additional

information regarding specific enclosure type ratings that are required to comply with

certain product safety certifications.

In addition to this publication, see:

•Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for

additional installation requirements.

•NEMA Standards publication 250 and IEC publication 60529, as applicable, for

explanations of the degrees of protection provided by different types of enclosure.

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61769-L32E, 1769-L35E CompactLogix Controller

Publication 1769-IN020-C-EN-P - July 2007

Before You Begin

Consider the following when planning your CompactLogix system:

•The CompactLogix controller is always the leftmost module in

the system.

•The controller must be located within four modules of the

system power supply. Some I/O modules may be located up

to eight modules away from the power supply. See the

documentation for your 1769 I/O modules for details.

•The 1769-L32E and 1769-L35E controllers support as many as

16 I/O modules in a maximum of 3 I/O banks with 2

expansion cables.

•Each I/O bank requires its own power supply.

•Only one controller can be used in a CompactLogix system.

•A 1769-ECR right end cap or 1769-ECL left end cap is required

to terminate the end of the communication bus.

Parts List

These components ship with the controller.

You may also use these components with the controller.

Component Description

1769-BA battery

Important: The 1769-BA battery is the only battery you can use

with the 1769-L32E and 1769-L35E controllers.

1747-KY controller key

If you want to Then use this component

Connect a device to the RS_232 port 1756-CP3 or 1747-CP3 serial cable

Connect a device to the EtherNet/IP port standard Ethernet cable with RJ-45 connector

Add nonvolatile memory 1784-CF64 or 1784-CF128 Industrial CompactFlash card

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1769-L32E, 1769-L35E CompactLogix Controller 7

Publication 1769-IN020-C-EN-P - July 2007

Prevent Electrostatic Discharge

Follow these guidelines to prevent electrostatic damage.

Connect the 1769-BA Battery

The controller is shipped with the 1769-BA battery packed separately.

To connect the battery, follow this procedure.

ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal

damage and affect normal operation. Follow these guidelines when you handle

this equipment:

•Touch a grounded object to discharge potential static.

•Wear an approved grounding wriststrap.

•Do not touch connectors or pins on component boards.

•Do not touch circuit components inside the equipment.

•Use a static-safe workstation, if available.

•Store the equipment in appropriate static-safe packaging when not in use.

ATTENTION The 1769-BA battery is the only battery you can use with the 1769-L32E and 1769-L35E

controllers. The 1747-BA battery is not compatible with the 1769-L32E and 1769-L35E

controllers and may cause problems.

WARNING When you connect or disconnect the battery, an electrical arc can occur. This could cause

an explosion in hazardous location installations. Be sure that power is removed or the area

is nonhazardous before proceeding.

For safety information on the handling of lithium batteries, including handling and

disposal of leaking batteries, see Guidelines for Handling Lithium Batteries Technical

Data, publication AG-5.4NOV04.

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81769-L32E, 1769-L35E CompactLogix Controller

Publication 1769-IN020-C-EN-P - July 2007

1. Remove the battery door by sliding it forward.

2. Insert the battery connector into the connector port.

The connector is keyed to be installed with the correct

polarity.

3. Insert the battery into the battery port in the battery door.

4. Slide the battery door back until it clicks into position.

IMPORTANT Do not remove the plastic insulation covering the battery. The insulation is necessary

to protect the battery contacts.

Battery

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1769-L32E, 1769-L35E CompactLogix Controller 9

Publication 1769-IN020-C-EN-P - July 2007

Install a 1784-CF64 or 1784-CF128 Industrial CompactFlash Card

(optional)

The optional industrial CompactFlash card provides nonvolatile

memory for a CompactLogix controller. The card is not required for

controller operation.

Follow this procedure to install the card.

1. Push the locking tab to the right and

insert the industrial CompactFlash

card into the socket on the front of

the controller.

The label of the CompactFlash card

faces toward the left. Match the

orientation arrow on the card with

the arrow on the front of the

controller.

2. To remove the CompactFlash card,

push the locking tab away from the

CompactFlash card and pull the

CompactFlash card from the socket.

Assemble the System

The controller can be attached to an adjacent I/O module or power

supply before or after mounting. For mounting instructions, see

ATTENTION Do not remove the CompactFlash card while the controller is reading from or writing to

the card, as indicated by a flashing green CF status indicator. This could corrupt the data

on the card or in the controller, as well as corrupt the latest firmware in the controller.

WARNING When you insert or remove the CompactFlash Card while power is on, an electrical arc can

occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before proceeding.

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10 1769-L32E, 1769-L35E CompactLogix Controller

Publication 1769-IN020-C-EN-P - July 2007

Grounding Considerations on page 12 or DIN Rail Mounting on page

14.

This procedure shows you how to install the controller in a

CompactLogix system.

1. Disconnect line power.

2. Check that the lever of the adjacent module (A) is in the

unlocked (fully right) position.

3. Use the upper and lower tongue-and-groove slots (B) to

secure the modules together.

4. Move the module back along the tongue-and-groove slots

until the bus connectors line up with each other.

5. Use your fingers or a small screwdriver to push the module’s

bus lever back slightly to clear the positioning tab (C).

WARNING The CompactLogix controller is not designed for removal and insertion under power.

If you insert or remove the module while backplane power is on, an electrical arc can

occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before proceeding.

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