Allen-Bradley 1336 PLUS II User manual

Bulletin 2362 Units Bulletin 2362HA

125HP Roll-Out Unit

Selection Guide

Bulletin 2362 -

Digital AC Drives in

CENTERLINE®

Motor Control

Centers

1336 PLUS™ - Variable Frequency

1336 PLUS™ II

1336 FORCE - Vector Control

1336 IMPACT

PowerFlex® 700

PowerFlex® 700S

Table of Contents

Preface Introduction

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-1

General Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-1

Plug-In Drive Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-2

Frame-Mounted Drive Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-2

Roll-Out Drive Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-3

UL Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-3

Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p-3

Chapter 1 PowerFlex® 700 and 700S Product Selection

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Frame Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Drive Unit Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 2 1336 PLUS™ Variable Frequency, 1336 PLUS™ II, 1336 FORCE - Vector Control, 1336 IM-

PACT Product Selection

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Frame Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Drive Unit Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter 3 Motor Control Center Vertical Sections

Features and Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Chapter 4 Busbar Splice Kits

Understanding Busbar Splice Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Determining Splice Kit Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Splice Kit Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Power Bus Splice Kit Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control Bus Splice Kit Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

PE/TE Bus Splice Kit Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

ii Table of Contents

Preface

Introduction

About This Publication Motor Control Centers offer a convenient design for the configuration of

AC drive lineups. When configured in conjunction with a Bulletin 2100

main incoming structure, the CENTERLINE®thru-bus solution eliminates

the challenge of low-voltage power distribution for drives.

We designed this publication to help you configure AC drive equipment

within Bulletin 2100 CENTERLINE Motor Control Center (MCC)

sections. The selection tables in this publication will help you specify the

necessary sections and units.

Important: When using this publication, please be sure to read all

footnotes. Footnotes are used throughout this publication to

advise you of configuration and limitation of structures, units,

and options.

For PowerFlex® drive units listed in Table 1.A:

•select drive unit options using Table 1.B

•select MCC vertical sections selected using Table 3.A

For 1336 drive units listed in Table 2.A:

•elect drive unit options using Table 2.B

•select MCC vertical sections selected using Table 3.A

If there is a need to purchase a separately-assembled unit (for example, if a

spare unit is desired), select the unit as listed in Table 1.A or Table 2.A.

When constructing the catalog number string, use the “N” enclosure

designation for NO structure assembly.

Options or equipment not offered through the 2362 standard AC drive unit

program can be provided to you as an engineered solution. Contact your

local Rockwell Automation Drive Systems representative.

General Product Description Bulletin 2362 AC motor drive units are specifically designed for use in

CENTERLINE® MCC lineups. You may select from numerous 1336

PLUS® Variable Frequency, 1336 PLUS® II Variable Frequency, 1336

FORCE Field-Oriented Control Vector, 1336 Impact, PowerFlex® 700, and

PowerFlex® 700S digital AC motor drives. You may have these drives

configured for either a common-AC or a common-DC power bus

configuration.

NEMA Class I, Type A-rated units are standard. To provide either a NEMA

Type 1 or a NEMA Type 1 with gaskets enclosure rating, the unit must be

installed into an appropriately-sized MCC vertical section. Terminals

p-2 Introduction

mounted within the drive units allow for the connection of remote operator

devices, I/O signals, etc.

Note: NEMA Type 1 is the standard feature; and NEMA Type 1 with unit

door area gaskets and door fan filters is available as an option.

A variety of available options provide increased unit functionality. The

following drive units are available:

Plug-In Drive Units

The basic standard plug-in drive unit includes:

•the selected drive, mounted and wired in an MCC bucket

•a fused-disconnect switch with an operator mechanism and appropriate

fuses

•power and ground stabs for connecting to bus structure

•stab-to-disconnect wiring

•output common-mode chokes

•a unit support pan

•a vented door with fan(s), if appropriate

Note: MCC units that contain plug-in buckets come standard with

manual, vertical bus shutters.

Frame-Mounted Drive Units

The basic standard frame-mounted drive unit includes:

•the selected drive, mounted and wired on a panel-mounted assembly

•a fused-disconnect switch with an operator mechanism and appropriate

fuses

•bus-to-disconnect wiring

•output common-mode chokes

•a vented door with fan(s), if appropriate

Drive Frames Unit Type

1336 A, B, C plug-in

D, E, F, G roll-out

PowerFlex® 0, 1, 2, 3 plug-in

4, 5, 6, 9 frame-mounted

Introduction p-3

Roll-Out Drive Units

The basic standard roll-out drive unit includes:

•the selected drive, mounted and wired on a roll-out chassis assembly

•a fused-disconnect switch with an operator mechanism and appropriate

fuses

•bus-to-disconnect wiring

•output common-mode chokes in all D, E, and F-frame units and in

G-frame 2362H units (common DC bus 1336 FORCE)

•a vented door with fan(s), if appropriate

Note: All D and E-frame units and common DC bus F-frame units are

mounted in 20" deep vertical sections. Common AC bus F-frame

units and all G-frame units are mounted in 20" + 5" (bumpback)

deep vertical sections for ease of serviceability.

UL Certification Bulletin 2100 CENTERLINE® Motor Control Centers are certified by

Underwriters Laboratories, Inc. (UL), Standard UL 845. The 2362 family of

AC drive units are UL/cUL listed. All vertical sections and units certified by

UL will carry the label. Vertical sections and units are labeled separately.

Documentation The customer is supplied with copies of the following:

•the unit wiring diagram and installation instructions

•publications

–Bulletin 2300 Drive Systems Installation Manual (2300-5.1)

–the appropriate AC drive user manual

–Receiving, Handling, and Storing Motor Control Centers (2100-5.5)

For additional documentation, consult your Rockwell Automation Sales

Office.

p-4 Introduction

Notes:

Chapter 1

PowerFlex® 700 and 700S Product Selection

Catalog Number

Explanation

Use the following tables for determining the catalog number used to order

PowerFlex 700 and 700S drives in Bulletin 2362 MCCs.

2362 S A - 4 A B - 48 DA -OPTIONS

Drive Type

Q PowerFlex® 700 (AC Common Bus)

R PowerFlex® 700 (DC Common Bus)

S PowerFlex® 700S (AC Common Bus)

T PowerFlex® 700S (DC Common Bus)

Wiring Type

A“A”Type

B “A” Type Power Wiring with

Bottom Exit

T “A” Type Power Wiring with

Top Exi t

Frame Size

See Table 1.A on

page 1-2

Enclosure

A NEMA Type 1 with no

gaskets or door fan filters

J NEMA Type 1 with gaskets

or door fan filters

Input Voltages

A 230V AC Bus

J 380V AC Bus

B 460V AC Bus

C 575V AC Bus

D 310V DC Bus

V 512V DC Bus

E 620V DC Bus

F 775V DC Bus

Horsepower Rating(3)

85 0.33

33 0.5

34 0.75

35 1.0

36 1.5

37 2.0

38 3.0

39 5.0

40 7.5

41 10

42 15

43 20

44 25

45 30

46 40

47 50

48 60

49 75

50 100

51 125

52 150

54 200

56 250

57 300

58 350

59 400

60 450

61 500

62 600

63 650

64 700

66 800

Disconnect Type

DA Fused Disconnect

Options

See Table 1.B on page 1-3

1-2 PowerFlex® 700 and 700S Product Selection

Frame Selection The following table is used to determine the frame size required based on

the desired Drive Type, Input Voltage and Horsepower.

Table 1.A PowerFlex 700 ad 700S Frame Selection

PowerFlex® 700 Frame Sizes

Drive

Type

Code Input Voltage

Duty

Rating

(2.0 SF

20” Wide)

(2.0 SF

20” Wide)

(2.0 SF

20” Wide)

(3.0 SF

20” Wide)

(6.0 SF

20” Wide)

(6.0 SF

20” Wide)

(6.0 SF

25” Wide)

Q230V AC ND - HP 0.5 - 1 2 - 7.5 10 15 - 20 25 - 30 40 - 50 60 - 75

HD - HP 0.33 - 0.75 1.5 - 5 7.5 10 - 15 20 - 25 30 - 40 50 - 60

380V AC ND - kW 0.75 - 4 7.5 - 11 15 - 18.5 22 - 37 45 55 - 75 90 - 132

HD - kW 0.55 - 3 5.5 - 7.5 11 - 15 18.5 - 30 37 45 - 55 75 - 110

460V AC ND - HP 0.5 - 7.5 10 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150

HD - HP 0.33 - 5 7.5 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125

575V AC ND - HP 0.5 - 10 10 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150

HD - HP 0.75 - 7.5 7.5 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125

R310V DC ND - HP 0.5 - 1 2 - 7.5 10 15 - 20 25 - 30 40 - 50 60 75

HD - HP 0.33 - 0.75 1.5 - 5 7.5 10 - 15 20 - 25 30 - 40 50 - 60

512V DC ND - kW 0.75 - 4 7.5 - 11 15 - 18.5 22 - 37 45 55 - 75 90 - 132

HD - kW 0.55 - 3 5.5 - 7.5 11 - 15 18.5 - 30 37 45 - 55 75 - 110

620V DC ND - HP 0.5 - 7.5 10 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150

HD - HP 0.33 - 5 7.5 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125

775V DC ND - HP 0.5 - 10 10 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150

HD - HP 0.75 - 7.5 7.5 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125

PowerFlex® 700S Frame Sizes

Drive

Type

Code

Input

Voltag e

Duty

Rating

(2.0 SF

20” Wide)

(2.0 SF

20” Wide)

(3.0 SF

20” Wide)

(6.0 SF

20” Wide)

(6.0 SF

20” Wide)

(6.0 SF

25” Wide)

(6.0 SF

30” Wide)

(6.0 SF

35” Wide)(1)

S230V AC ND - HP 0.5 - 7.5 10 15 - 20 25 - 30 40 - 50 60 - 75 NA NA

HD - HP 0.33 - 5 7.5 10 - 15 20 - 25 30 - 40 50 - 60 NA NA

380V AC ND - kW 0.75 - 11 15 - 18.5 22 - 37 45 55 - 75 90 - 132 132 - 160 (Future)

HD - kW 0.55 - 7.5 11 - 15 8.5 - 30 37 45 - 55 75 - 110 110 - 132 (Future)

460V AC ND - HP 0.5 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150 200 - 250 (Future)

HD - HP 0.33 - 10 15 - 20 25 - 40 50 60 - 75 75 - 125 150 - 200 (Future)

575V AC ND - HP 0.5 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150 150 - 200 (Future)

HD - HP 0.33 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125 150 (Future)

T310V DC ND - HP 0.5 - 7.5 10 15 - 20 25 - 30 40 - 50 60 - 75 NA NA

HD - HP 0.33 - 5 7.5 10 - 15 20 - 25 30 - 40 50 - 60 NA NA

512V DC ND - HP 0.75 - 11 15 - 18.5 22 - 37 45 55 - 75 90 - 132 132 - 160 (Future)

HD - HP 0.55 - 7.5 11 - 15 8.5 - 30 37 45 - 55 75 - 110 110 - 132 (Future)

620V DC ND - HP 0.5 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150 200 - 250 (Future)

HD - HP 0.33 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125 150 - 200 (Future)

775V DC ND - HP 0.5 - 15 20 - 25 30 - 50 60 75 - 100 125 - 150 150 - 200 (Future)

HD - HP 0.33 - 10 15 - 20 25 - 40 50 60 - 75 100 - 125 150 (Future)

(1) Frame 10 is a 25 inch deep, flush-back enclosure.

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