Allen-Bradley Micro850 series User manual

Installation Instructions

Micro850 48 Point Programmable Controllers

Catalog Numbers 2080-LC50-48AWB, 2080-LC50-48QWB,

2080-LC50-48QBB, 2080-LC50-48QVB, 2080-LC50-48QWBK

Catalog numbers with the suffix ‘K’ are conformal coated and their specifications are the same as non-conformal

coated catalogs.

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Table of Contents

Topic Page

Important User Information 2

Additional Resources 7

Overview 8

Controller Description 8

Status Indicator 9

Mount the Module 9

Wire the Controller 12

Specifications 14

2Micro850 48 Point Programmable Controllers

Publication 2080-IN008C-EN-P - August 2017

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell

Automation sales office or online at http://rockwellautomation.com/literature) describes some important differences between

solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide

variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each

intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a

hazardous environment, which may lead to personal injury or death, property damage, or economic

loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury

or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and

recognize the consequences.

SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert

people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert

people that surfaces may reach dangerous temperatures.

IMPORTANT

IMPORTANT: Identifies information that is critical for successful application and understanding of the

product.

Micro850 48 Point Programmable Controllers 3

Publication 2080-IN008C-EN-P - August 2017

Environment and Enclosure

Preventing Electrostatic Discharge

ATTENTION: This equipment is intended for use in a Pollution Degree 2

industrial environment, in overvoltage Category II applications (as defined in

IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This

equipment is not intended for use in residential environments and may not

provide adequate protection to radio communication services in such

environments.

This equipment is supplied as open-type equipment. It must be mounted

within an enclosure that is suitably designed for those specific

environmental conditions that will be present and appropriately designed to

prevent personal injury resulting from accessibility to live parts. The

enclosure must have suitable flame-retardant properties to prevent or

minimize the spread of flame, complying with a flame spread rating of 5VA

or be approved for the application if nonmetallic. The interior of the

enclosure must be accessible only by the use of a tool. Subsequent sections

of this publication may contain additional information regarding specific

enclosure type ratings that are required to comply with certain product

safety certifications.

In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, Rockwell

Automation publication 1770-4.1, for additional installation requirements.

• NEMA Standard 250 and IEC 60529, as applicable, for explanations of the

degrees of protection provided by different types of enclosure.

ATTENTION: This equipment is sensitive to electrostatic discharge, which

can cause internal damage and affect normal operation. Follow these

guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in use.

4Micro850 48 Point Programmable Controllers

Publication 2080-IN008C-EN-P - August 2017

North American Hazardous Location Approval

The following modules are North American Hazardous Location approved: 2080-LC50-48AWB,

2080-LC50-48QWB, 2080-LC50-48QBB, 2080-LC50-48QVB, 2080-LC50-48QWBK

The following information applies when

operating this equipment in hazardous

locations:

Informations sur l’utilisation de cet

équipement en environnements

dangereux:

Products marked "CL I, DIV 2, GP A, B, C, D" are

suitable for use in Class I Division 2 Groups A, B,

C, D, Hazardous Locations and nonhazardous

locations only. Each product is supplied with

markings on the rating nameplate indicating the

hazardous location temperature code. When

combining products within a system, the most

adverse temperature code (lowest "T" number)

may be used to help determine the overall

temperature code of the system. Combinations

of equipment in your system are subject to

investigation by the local Authority Having

Jurisdiction at the time of installation.

Les produits marqués "CL I, DIV 2, GP A, B, C,

D" ne conviennent qu'à une utilisation en

environnements de Classe I Division 2

Groupes A, B, C, D dangereux et non

dangereux. Chaque produit est livré avec des

marquages sur sa plaque d'identification qui

indiquent le code de température pour les

environnements dangereux. Lorsque plusieurs

produits sont combinés dans un système, le

code de température le plus défavorable (code

de température le plus faible) peut être utilisé

pour déterminer le code de température global

du système. Les combinaisons d'équipements

dans le système sont sujettes à inspection par

les autorités locales qualifiées au moment de

l'installation.

WARNING: EXPLOSION

HAZARD

• Do not disconnect equipment

unless power has been removed

or the area is known to be

nonhazardous.

• Do not disconnect connections to

this equipment unless power has

been removed or the area is

known to be nonhazardous.

Secure any external connections

that mate to this equipment by

using screws, sliding latches,

threaded connectors, or other

means provided with this product.

• Substitution of any component

may impair suitability for Class I,

Division 2.

• If this product contains batteries,

they must only be changed in an

area known to be nonhazardous.

AVERTISSEMENT: RISQUE

D’EXPLOSION

• Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher l'équipement.

• Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher les connecteurs.

Fixer tous les connecteurs

externes reliés à cet

équipement à l'aide de vis,

loquets coulissants,

connecteurs filetés ou autres

moyens fournis avec ce produit.

• La substitution de tout

composant peut rendre cet

équipement inadapté à une

utilisation en environnement de

Classe I, Division 2.

• S'assurer que l'environnement

est classé non dangereux avant

de changer les piles.

Micro850 48 Point Programmable Controllers 5

Publication 2080-IN008C-EN-P - August 2017

WARNING:

•When used in a Class I, Division 2, hazardous location, this equipment must

be mounted in a suitable enclosure with proper wiring method that

complies with the governing electrical codes.

•If you connect or disconnect the serial cable with power applied to this

module or the serial device on the other end of the cable, an electrical arc

can occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before

proceeding.

•If you connect or disconnect the communications cable with power applied

to this module or any device on the network, an electrical arc can occur. This

could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before

proceeding.

•The local programming terminal port is intended for temporary use only and

must not be connected or disconnected unless the area is assured to be

nonhazardous.

•The USB port is intended for temporary local programming purposes only

and not intended for permanent connection. If you connect or disconnect

the USB cable with power applied to this module or any device on the USB

network, an electrical arc can occur. This could cause an explosion in

hazardous location installations. Be sure that power is removed or the area

is nonhazardous before proceeding.

The USB port is a nonincendive field wiring connection for Class I, Division2

Groups A, B, C and D.

•Exposure to some chemicals may degrade the sealing properties of

materials used in the Relays. It is recommended that the User periodically

inspect these devices for any degradation of properties and replace the

module if degradation is found.

•If you insert or remove the plug-in module while backplane power is on, an

electrical arc can occur. This could cause an explosion in hazardous location

installations. Be sure that power is removed or the area is nonhazardous

before proceeding.

Refer to the Wiring Diagram for each plug-in module for additional details

regarding removal or insertion under power

•When you change switch settings while power is on, an electrical arc can

occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before

proceeding.

•When you connect or disconnect the Removable Terminal Block (RTB) with

field side power applied, an electrical arc can occur. This could cause an

explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before

proceeding.

6Micro850 48 Point Programmable Controllers

Publication 2080-IN008C-EN-P - August 2017

ATTENTION:

•Read this document and the documents listed in the Additional Resources

section about installation, configuration, and operation of this equipment

before you install, configure, operate, or maintain this product. Users are

required to familiarize themselves with installation and wiring instructions

in addition to requirements of all applicable codes, laws, and standards.

•Installation, adjustments, putting into service, use, assembly, disassembly,

and maintenance are required to be carried out by suitably trained personnel

in accordance with applicable code of practice.

•In case of malfunction or damage, no attempts at repair should be made.

The module should be returned to the manufacturer for repair. Do not

dismantle the module.

ATTENTION:

•To comply with the CE Low Voltage Directive (LVD), this equipment must be

powered from a source compliant with the following: Safety Extra Low

Voltage (SELV) or Protected Extra Low Voltage (PELV).

•To comply with UL restrictions, this equipment must be powered from a

Class 2 or Limited Voltage Limited Current Source (LVLC).

ATTENTION:

•The USB and serial cables are not to exceed 3.0 m (9.84 ft).

•Do not wire more than 2 conductors on any single terminal.

•Do not remove the Removable Terminal Block (RTB) until power is removed.

•Do not connect directly to line voltage. Line voltage must be supplied by a

suitable, approved isolating transformer or power supply having short circuit

capacity not exceeding 100 VA maximum or equivalent.

•For Class I Division 2 applications, use only Class I Division 2 listed or

recognized accessories and modules approved for use within the Micro800®

platform.

Micro850 48 Point Programmable Controllers 7

Publication 2080-IN008C-EN-P - August 2017

Additional Resources

If you would like a manual, you can:

• download a free electronic version from the Internet:

http://rockwellautomation.com/literature

• purchase a printed manual by contacting your local Allen-Bradley distributor or

Rockwell Automation representative

ATTENTION:

•Electrostatic discharge can damage semiconductor devices inside the

module. Do not touch the connector pins or other sensitive areas.

•Do not remove the protective debris strips until after the controller and all

other equipment in the panel near the module are mounted and wired.

Remove strips before operating the controller. Failure to remove strips

before operating can cause overheating.

•Be careful when stripping wires. Wire fragments that fall into the controller

could cause damage. Once wiring is complete, make sure the controller is

free of all metal fragments.

Resource Description

Micro830® and Micro850® Programmable

Controllers User Manual, publication

2080-UM002

A more detailed description of how to install and use your

Micro830 and Micro850 programmable controller.

Micro800™ AC Power Supply Installation

Instructions, publication 2080-IN001

Information on wiring and installing the optional AC power supply.

Micro800 Plug-in Modules User Manual,

publication 2080-UM004 Installation, wiring descriptions, and specifications for the

Micro800 plug-in modules.

Micro850 Expansion I/O Modules User

Manual, publication 2080-UM003 nstallation, wiring descriptions, and specifications for the

Micro850 expansion I/O modules.

Industrial Automation Wiring and

Grounding Guidelines, publication 1770-4.1 More information on proper wiring and grounding techniques.

8Micro850 48 Point Programmable Controllers

Publication 2080-IN008C-EN-P - August 2017

Overview

The Micro850 48-point controller is an expandable brick style controller with embedded inputs

and outputs. It can accommodate up to five plug-in modules and accommodates any 24V DC

output power supply that meets minimum specifications such as the optional Micro800 power

supply, 2080-PS120-240VAC.

Controller Overview

Controller Description

Description Description

1 Status indicators 9 Expansion I/O slot cover

2 Optional power supply slot 10 DIN rail mounting latch

3 Plug-in latch 11 Mode switch

4 Plug-in screw hole 12 Type B connector USB port

5 40 pin high speed plug-in connector 13 RS232/RS485 non-isolated combo

serial port

6 Removable I/O terminal block 14 RJ-45 EtherNet/IP connector (with

embedded yellow and green LEDs)

7 Right-side cover 15 Optional AC power supply

(for example: 2080-PS120-240VAC)

8 Mounting screw hole / mounting foot

45915

12345868

611

Micro850 48 Point Programmable Controllers 9

Publication 2080-IN008C-EN-P - August 2017

Status Indicator

Mount the Module

Most applications require installation in an industrial enclosure to reduce the effects of electrical

interference and environmental exposure. Locate your controller as far as possible from power

lines, load lines, and other sources of electrical noise such as hard-contact switches, relays, and

AC motor drives. For more information on proper grounding guidelines, see the Industrial

Automation Wiring and Grounding Guidelines, publication 1770-4.1.

Mounting Dimensions and DIN Rail Mounting

45037

Input status

Run status

Force status

Network status

Fault status

Serial communications

status

Module status

Output status

Power status

45916

238 mm (9.37 in.)

80 mm

(3.15 in.)

90 mm

(3.54 in.)

Mounting dimensions do not include mounting feet or DIN rail latches.

10 Micro850 48 Point Programmable Controllers

Publication 2080-IN008C-EN-P - August 2017

Module Spacing

Maintain spacing from objects such as enclosure walls, wireways and adjacent equipment. Allow

50.8 mm (2 in.) of space on all sides for adequate ventilation. If optional accessories/modules are

attached such as the power supply 2080-PS120-240VAC or expansion I/O modules, make sure

that there is 50.8 mm (2 in.) of space on all sides after attaching the optional parts.

DIN Rail Mounting

The module can be mounted using the following DIN rails: 35 x 7.5 mm x 1 mm

(EN 50 022 - 35 x 7.5).

Before mounting the module on a DIN rail, use a flat-blade screwdriver in the DIN rail latch and

pry it downwards until it is in the unlatched position.

1. Hook the top of the DIN rail mounting area of the controller onto the DIN rail, and

then press the bottom until the controller snaps onto the DIN rail.

2. Push the DIN rail latch back into the latched position.

Use DIN rail end anchors (Allen-Bradley part number 1492-EA35 or 1492-EAHJ35)

for vibration or shock environments.

To remove your controller from the DIN rail, pry the DIN rail latch downwards until it is in the

unlatched position.

Panel Mounting

The preferred mounting method is to use four M4 (#8) screws per module. Hole spacing

tolerance: ±0.4 mm (0.016 in.).

Follow these steps to install your controller using mounting screws.

1. Place the controller against the panel where you are mounting it. Make sure the

controller is spaced properly.

2. Mark drilling holes through the mounting screw holes and mounting feet then remove

the controller.

3. Drill the holes at the markings, then replace the controller and mount it.

Leave the protective debris strip in place until you are finished wiring the controller and

any other devices.

TIP

For environments with greater vibration and shock concerns, use the panel

mounting method, instead of DIN rail mounting.

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