Allen-Bradley PowerFlex 700S User manual

Quick Start

PowerFlex®700S Adjustable

Frequency AC Drive - Phase I

(Frames 1 - 6)

Introduction This document is designed to guide you through the basic steps needed to

install, start-up, and program the PowerFlex® 700S Adjustable Frequency

AC - Phase I drive for Frames 1 - 6. The information provided in this

document does not replace the user manual and is intended for

qualified personnel only. For detailed PowerFlex 700S information refer to

the appropriate publications listed below.

Reference Materials Allen-Bradley publications are available on the internet at:

www.rockwellautomation.com/literature.

Title Publication

PowerFlex 700S Drives with Phase I Control User Manual 20D-UM001

PowerFlex 700S Drives with Phase I Control Reference Manual PFLEX-RM002

PowerFlex 700S and DriveLogix™Firmware Release Notes 20D-RN007

PowerFlex 700S / 700H High Power Installation Instructions (Frames 9 - 12) PFLEX-IN006

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001

Table of Contents

Six Basic Steps to a Successful Start-Up

Step 1 — Read General Information . . . . . . . . . . . . . . . . . . . . . . .4

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

EMC Instructions — CE Conformity. . . . . . . . . . . . . . . . . . . 5

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Step 2 — Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Minimum Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . 7

Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 3 — Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Power & Ground Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Power Terminal Block Designations . . . . . . . . . . . . . . . . . . 19

Using PowerFlex 700S Drives with Regen Power Units . . . 20

Step 4 — Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Step 5 — Start-Up Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Before Applying Power to the Drive . . . . . . . . . . . . . . . . . . 29

Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . 30

Step 6 — Program the Drive – Start-Up. . . . . . . . . . . . . . . . . . . . 32

Assisted Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Parameter Files & Groups . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Frequently Used Parameters. . . . . . . . . . . . . . . . . . . . . . . . . 34

Additional Information

DriveLogix™ Recommended Programming Techniques . . . . . 37

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Abbreviated Fault & Alarm Clearing . . . . . . . . . . . . . . . . . . 38

HIM Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

General Precautions Class 1 LED Product

Step 1 Read General Information

ATTENTION: Hazard of permanent eye damage exists when using optical transmission

equipment. This product emits intense light and invisible radiation. Do not look into module ports or

fiber optic cable connectors.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies.

Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar

with static control procedures, reference Allen-Bradley publication 8000-4.5.2, “Guarding Against

Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a

reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or

inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the

system.

ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive and associated

machinery should plan or implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has

discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –

DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual,

publication 20D-UM001, for location). The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must

not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more

devices are connected in this manner.

ATTENTION: Risk of injury or equipment damage exists. Parameters 365 [Encdr0 Loss Cnfg] -

394 [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating

anomalies. Precautions should be taken to ensure that the settings of these parameters do not create

hazards of injury or equipment damage

ATTENTION: Risk of injury or equipment damage exists. Parameters 383 [SL CommLoss Data] -

392 [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted.

You can set these parameters so the drive continues to run. Precautions should be taken to ensure the

settings of these parameters do not create hazards of injury or equipment damage.

EMC Instructions — CE

Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized

European Norm (EN) standards published in the Official Journal of the

European Communities. PowerFlex Drives comply with the EN standards

listed below when installed according to the User and Reference Manual.

Declarations of Conformity are available online at:

http://www.rockwellautomation.com/products/certification/.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

Essential Requirements for CE Compliance

Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet

the requirements of EN61800-3.

1. Standard PowerFlex 700S CE compatible Drive.

2. Review important precautions/attentions statements throughout this

document before installing drive.

3. Grounding as described in the PowerFlex 700S Drive with Phase I

Control User Manual, publication 20D-UM001.

4. Output power, control (I/O) and signal wiring must be braided, shield

cable with a coverage of 75% or better, metal conduit or equivalent

attenuation.

5. All shielded cables should terminate with proper shielded connector.

6. Conditions in Table A.

Table A PowerFlex 700S EN61800-3 EMC Compatibility(1)

(1) External filters for First Environment installations and increasing motor cable lengths in Second Environment

installations are available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258

and FN258 models are recommended. Refer to http://www.deltron-emcon.com and http://www.mtecorp.com

(USA) or http://www.schaffner.com, respectively.

Frame(s)

Second Environment First Environment Restricted Distribution

Restrict Motor Cable to 30 m (98 ft.) Restrict Motor Cable to 150 m (492 ft.)

Any Drive and Option Any Drive and Option External Filter Required

1 - 6 ✔✔✔

General Notes • If the adhesive label is removed from the top of the drive, the drive must

be installed in an enclosure with side openings less than 12.5 mm (0.5

in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance

with the LV Directive.

• The motor cable should be kept as short as possible in order to avoid

electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives may cause radio frequency interference if used in a

residential or domestic environment. The installer is required to take

measures to prevent interference, in addition to the essential

requirements for CE compliance provided in this section, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee

an entire machine or installation complies with CE EMC requirements.

Many factors can influence total machine/installation compliance.

• PowerFlex drives can generate conducted low frequency disturbances

(harmonic emissions) on the AC supply system.

• More information regarding harmonic emissions can be found in the

PowerFlex 700S Drives with Phase I Control Reference Manual,

publication PFLEX-RM001.

• When operated on a public supply system, it is the responsibility of the

installer or user to ensure, by consultation with the distribution network

operator and Rockwell Automation, if necessary, that applicable

requirements have been met.

Minimum Mounting Clearances Figure 1 Minimum Mounting Clearance Requirements

Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air

temperature range of 0° to 40° C. To operate the drive in installations with

surrounding air temperature between 41°and 50°C, remove the adhesive

label affixed to the top of the drive enclosure.

Important: Removing the adhesive label from the drive changes the NEMA

enclosure rating from Type 1 to Open type.

Step 2 Mount the Drive

No Adhesive Label

(see below)

101.6mm

(4.0 in.)

101.6mm

(4.0 in.)

101.6mm

(4.0 in.)

101.6mm

(4.0 in.)

50.8mm (2.0 in)

With Adhesive Label

(see below)

Dimensions Table B PowerFlex 700S Frames

Frame

AC Input DC Input

208 240 380 . . . 400V 480V 600V 690V 540V 650V

ND HP HD HP ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP

10.75 0.37 1.0 0.75 0.75 0.55 1 0.75 1 0.5 – – – – – –

1.5 0.75 2.0 1.5 1.5 0.75 2 1.5 2 1 – – – – – –

2.2 1.5 3.0 2.0 2.2 1.5 3 2 3 2 – – – – – –

4.0 2.2 5.0 3.0 4.0 2.2 5 3 5 3 – – – – – –

5.5 4.0 7.5 5.0 5.5 4.0 7.5 5 7.5 5 – – – – – –

– – – – 7.5 5.5 10 7.5 10 7.5 – – – – – –

– – – – 11 7.5 15 10 15 10 – – – – – –

27.5 5.5 10 7.5 15 11 20 15 20 15 – – – – – –

– – 18.5 15 25 20 25 20 – – – – – –

311 7.5 15 10 22 18.5 30 25 30 25 – – – – – –

15 11 20 15 30 22 40 30 40 30 – – – – – –

– – – – 37 30 50 40 50 40 – – – – – –

418.5 15 25 20 45 37 60 50 60 50 – – – – – –

22 18.5 30 25 – – – – – – – – – –

530 22 40 30 55 45 75 60 75 60 75 55 55 45 75 60

30 30 50 40 55 45 100 75 100 75 90 75 55 45 75 60

– – – – – – – – – – – – 55 45 100 75

645 37 60 50 90 75 125 100 125 100 110 90 90 75 125 100

55 45 75 60 110 90 150 125 150 125 132 110 90 75 125 100

66 55 100 75 132 110 200 150 – – – – 110 90 150 125

– – – – – – – – – – – – 110 90 150 125

– – – – – – – – – – – – 132 110 200 150

Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown)

➊Weights include HIM, DriveLogix™ controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter

Frame A B C D E

Weight ➊ kg (lbs.)

Drive

1 200.0 (7.87) 389.0 (15.31) 202.8 (7.98) 175.0 (6.89) 375.0 (14.76) 11.3 (24.92)

2 285.0 (11.22) 389.0 (15.31) 202.7 (7.98) 250.0 (9.84) 375.0 (14.76) 18.4 (40.57)

3 285.0 (11.22) 564.0 (22.20) 202.7 (7.98) 250.0 (9.84) 550.0 (21.65) 26.6 (58.65)

Dimensions are in

12.5 (0.49)

7.0 (0.28)

typ

7.0 (0.28)

typ

7.0 (0.28)

Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1 & 2

Frame 1

187.9

(7.40)

190.4

(7.50)

136.1

(5.36)

25.5

(1.00)

108.0 (4.25)

140.9 (5.55)

135.0 (5.31)

161.0 (6.34)

173.5 (6.83)

152.5 (6.00)

132.5 (5.22)

72.5 (2.85)

Frame 2

28.7 (1.13) Dia.

3 Places

137.7 (5.42)

171.0 (6.73)

201.4 (7.93)

242.4 (9.54)

104.3 (4.11)

65.0 (2.56)

122.2 (4.81)

153.7

(6.05)

160.3

(6.31)

114.9

(4.52)

187.6

(7.39)

22.4 (0.88) Dia.

2 Places

Frame 3 - All Drives, except 50 HP, 480 V (37 kW, 400V) Frame 3 - 50 HP, 480V (37 kW, 400V) Normal Duty Drive

167.9

(6.61)

170.3 (6.70)

159.7 (6.29)

153.9

(6.06) 130.5

(5.14)

87.7 (3.45)

94.0 (37.0)

131.0 (5.16)

162.0 (6.38)

202.2 (7.96)

252.0 (9.92)

162.9

(6.41) 187.3

(7.37)

37.3 (1.47) Dia.

2 places

28.7 (1.13) Dia.

2 places

22.2 (0.87) Dia.

167.9

(6.61)

130.5

(5.14)

252 (9.92)

202.2 (7.96)

87.7 (3.45)

170.3 (6.70)

159.7 (6.29)

162.9

(6.41) 187.3

(7.37)

94.0 (3.70)

131.0 (5.16)

28.7 (1.13) Dia.

2 Places 46.7 (1.84) Dia.

2 Places

34.9 (1.37) Dia.

2 Places

Dimensions are in millimeters and (inches)

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