Alfalaval ThinkTop D30 User manual

PatentedSensorSystem

RegisteredDesign

RegisteredTrademark

ESE02248-EN62022-10

Originalmanual

InstrutionManual

ThinkTop®D30

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetypreautions................................................................................6

3.Generalinformation.........................................................................7

3.1.Conept...........................................................................................7

3.2.Workingpriniple.................................................................................7

3.3.Reylinginformation.............................................................................7

4.Installation....................................................................................8

4.1.Produtdimensions..............................................................................8

4.2.Compatibleatuators............................................................................8

4.3.Installationinstrutions...........................................................................9

4.4.OperatingLEDfeedbak.........................................................................11

5.Troubleshooting.............................................................................12

6.Technicaldata................................................................................13

7.Partslist.......................................................................................14

7.1.Partslist............................................................................................14

1DeclarationsofConformity

EU EU

EUDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-EMCDiretive2014/30/EU

-RoHSDiretive2011/65/EUandamendments

Thepersonauthorisedtoompilethetehnialfileisthesignerofthisdoument.

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

ThisDelarationofConformityreplaesDelarationofConformitydated2017-03-01

1DeclarationsofConformity

UK UK

UKDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-TheEletromagnetiCompatibilityRegulations2016

-TheRestritionoftheUseofCertainHazardousSubstanesinEletrialandEletroniEquipmentRegulations2012

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryordamagetothetopunitareavoided.

2.1Importantinformation

Always Always

Alwaysr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

theThinkT ThinkT

ThinkTop! op!

op!

W W

WARNING ARNING

ARNING

Indiatesthatspeialproeduresmustbefollowedtoavoidseriouspersonalinjury.

CAUTION CAUTION

CAUTION

IndiatesthatspeialproeduresmustbefollowedtoavoiddamagetotheThinkTopD30.

NOTE NOTE

NOTE

Indiatesimportantinformationtosimplifyorlarifyproedures.

2.2Warningsigns

Generalwarning:

Dangerouseletrialvoltage:

Caustiagents:

2.3Safetyprecautions

Installation: Installation:

Installation:

Always Always

Alwaysreadthetehnialdatathoroughly

Never Never

NeverinstalltheThinkTopD30beforethevalveorrelayisinasafeposition

IfweldinglosetotheThinkTopD30:Always Always

Alwaysearthlosetotheweldingarea

DisonnettheThinkTopD30

Always Always

AlwayshavetheThinkTopD30eletriallyonnetedbyauthorisedpersonnel

Maintenane: Maintenane:

Maintenane:

Always Always

Alwaysreadthetehnialdatathoroughly

Always Always

AlwaysfitthesealsbetweenthevalveandThinkTopD30orretly

Never Never

NeverinstalltheThinkTopD30beforevalveorrelayisinasafeposition

Never Never

NeverservietheThinkTopD30withthevalve/atuatorunderpressure

Never Never

NeverleantheThinkTopD30withhighpressureleaningequipment

Never Never

Nevertouhthemovingpartsiftheatuatorissuppliedwithompressedair

Never Never

NeveruseleaningagentsthatwillattaktheexterioroftheThinkTopD30.Chekwithyourleaningagentsupplier

Never Never

NeverleanusingAlohol,Aetone,Chloroform,Methanol,AmmoniumhlorideandAmmoniumHydroxideet.

3Generalinformation

3.1Concept

TheThinkTopD30isdesignedtoensurevalveontrolinabasimarket,usingAlfaLavalairoperatedatuatorssuhas

butterfly,singleanddouble-seatvalves.itisompatiblewithallmajorPLCsystems(ProgrammableLogiController)witha

digitalPNPinterfae.

Itisforuseinfood,dairyandbreweryinstallations.ThinkTopD30isaomplementary,alternativesolutiontotheexisting

rangeofontrolunits.

ThinkTopD30isthefirstofitskindonthemarketthatfousesonnewmethodstosimplifyallaspetsofusingabasiontrol

unittominimiseandoptimiseinstallationsinsteadofusingexternalsolenoidvalves

3.2Workingprinciple

TheThinkTopD30isaneasy-to-useplug`nplayontrolunitwithintegratedintelligenewhihmonitorsthestatusoftheoperating

airpressure,identifyingairleakageorfailingairpressure.Theintegratedsolenoidvalveallowsontroloftheproessingvalve.

Mountedontopofthevalve,theunitreeivessignalsfromaPLCsystemtoontrolthesolenoidvalveanditreturnsthe

supervisedairpressuresignalsforvalveenergisedorde-energisedfeedbaktothePLCsystem.TheThinkTopD30hasa360

degreevisualvalvestatusindiator,whihanbeseenatadistaneandatanyangle.

3.3Recyclinginformation

• •

•Unpaking Unpaking

Unpaking

-Pakingmaterialonsistsofwood,plastis,ardboardboxesandinsomeasesmetalstraps

-Woodandardboardboxesanbereused,reyledorusedforenergyreovery

-Plastisshouldbereyledorburntataliensedwasteininerationplant

-Metalstrapsshouldbesentformaterialreyling

• •

•Srapping Srapping

Srapping

-Attheendofuse,theequipmentshouldbereyledaordingtorelevant,loalregulations.Inadditiontotheatual

equipment,anyhazardousresiduesfromtheproessliquidmustbeonsideredanddisposedofinapropermanner.When

indoubt,orintheabseneofloalregulations,pleaseontatyourloalAlfaLavalrepresentative.

4Installation

4.1Productdimensions

4.2Compatibleactuators

SBVYes

KoltekYes

LKLA-TYes

LKLANo

ARCYes

SRCYes

SRClongstrokeNo

i-SSVYes

UniqueSSVYes

UniqueSSVlongstrokeNo

UniqueSSVDN125-DN150No

SSVDN80(76.1mm)HighpressureNo

SSVDN100(101.6mm)HighpressureNo

SMPvalvesYes

UniqueMixproofNo

Air/airatuatorsNO

4Installation

4.3Installationinstructions

Step Step

Step1 1

PlaetheThinkTopD30ontopoftheatuator.

Ensurethattheunitisorretlymountedbypressingdownon

topoftheThinkTopD30.

Cross-tightenthetwoallensrewsarefully(1.50Nm).

WhenmountingtheThinkTopD30onahorizontalmounted

atuatormakesurethattheexhaustportisnotpointingupwards.

Theexhaustportismarkedwith"EX.".

Step Step

Step2 2

Connettheairsupplytotheair-inport(A).

Connettheair-outport(B)totheatuator.

NOTE! NOTE!

NOTE!

Optioninaseofa¼”airsupplyhosesystem.

Connettheairsupplyhoseviaanø6/¼”angleadaptor.

Theangleadaptorissoldseparately:

Artilenumber:9611-99-5679,ø6/¼”angleadaptor.

Theangleadaptorisalsoavailableasø6/ø6:

Artilenumber:9611-99-5678,ø6/ø6angleadaptor.

Step Step

Step3 3

Removethetopoverbyturningthetopoveranti-lokwise.

Whenthemarkonthetopover(C)isalignedwiththeopen

padloksymbol(D),thetopoveranbeliftedoff.

4Installation

Step Step

Step4 4

Installtheableintheablegland.

NOTE NOTE

NOTE

Cable Cable

Cableonnetion onnetion

onnetion

Cablegland:PG7(abledia.ø4.0-ø6.8mm)

Reommendedondutor

rosssetion:0.5mm2(AWG20).

Iftheableglandomesloosefromtheontrolheadduring

installation,itmustbeseuredwithatighteningtorqueof1.50Nm.

TofulfiltheULrequirementsinUL61010,theunitmustbesupplied

byanisolatingsourethatomplieswiththerequirementsforlass

2powerunits(UL1310)orlass2and3transformers(UL1585).

Eletrial Eletrial

Eletrialonnetion onnetion

onnetionDigitalInterfae

Sensorboard

Terminalstrip

GND-

Connetionofpowersupply24VDC+

PLCoutputsignalTriggersolenoidT

AlarmA

De-energisedD

PLCinputsignalsEnergisedE

Step Step

Step5 5

Putthetopoverbakonbypushingitdownwhenthemarkon

thetopover(E)andtheopenpadlok(F)arealigned.

Thenturnitlokwisetowardsthelosedpadlok(G)toseure

thetopover.

Other manuals for ThinkTop D30

Table of contents

Other Alfalaval Industrial Equipment manuals

Alfalaval

Alfalaval Toftejorg MultiJet 50 User manual

Alfalaval

Alfalaval T6 User manual

Alfalaval

Alfalaval AQ14 User manual

Alfalaval

Alfalaval AC Series User manual

Alfalaval

Alfalaval PHE User manual

Alfalaval

Alfalaval AQ2T-BZM User manual

Alfalaval

Alfalaval M15 User manual

Alfalaval

Alfalaval AQ Series User manual

Alfalaval

Alfalaval Toftejorg MultiJet 25 User manual

Alfalaval

Alfalaval M15 User manual

Alfalaval

Alfalaval Toftejorg SaniJet 25 User manual

Alfalaval

Alfalaval Pharma-line 1 User manual

Alfalaval

Alfalaval LKH Evap User manual

Alfalaval

Alfalaval Toftejorg MultiMidget User manual

Alfalaval

Alfalaval ALS Series User manual

Alfalaval

Alfalaval CIP 200L Operation instructions

Alfalaval

Alfalaval AC User manual

Alfalaval

Alfalaval T6 BZM User manual

Alfalaval

Alfalaval Pharma-X User manual

Alfalaval

Alfalaval MBPX404 User manual

Alfalaval

Alfalaval ALS-ME-GP-50LF-S3SD-S700-P550D3G User manual

Alfalaval

Alfalaval AlfaNova 14 User manual

Alfalaval

Alfalaval IsoMix External Drive User manual

Alfalaval

Alfalaval M3 User manual

Popular Industrial Equipment manuals by other brands

ABB

ABB Unifix AD Instruction handbook

Mark 7

Mark 7 Evolution user manual

Husky

Husky HyPET Original instructions

bora

bora PM-1800 user manual

Grizzly

Grizzly T32428 owner's manual

Siemens

Siemens 8MF1 Series operating instructions

ABB

ABB HT610965 Operation manual

ABB

ABB SafeLink Installation and operating instructions

Phoenix

Phoenix PHX-150 user guide

ABB

ABB A165-L32 Operation manual

ABB

ABB HT842936 Operation manual

Rioned

Rioned UrbanJet user manual

Hermetica

Hermetica 10 Series user manual

HORNER

HORNER OEE Solution manual

Hammerhead

Hammerhead HG375 parts manual

SCHUNK

SCHUNK VERO-S NSE-A3 138 Assembly and operating manual

ABB

ABB HT566657 Operation manual

Webasto

Webasto GSE CAN installation guide