ABB TZIDC User manual

TZID-C Intelligent Positioner

Operating Instructions 42/18-64 EN Rev. 4.0

TZID-C

Mounting to linear actuators

Mounting to rotary actuators

M6 screws

M5 screws

Brief operating instructions

a Brief operating instructions 42/18-64-4 EN

0 Brief operating instructions

Mechanical mounting

see fold-out drawing

Pneumatic connection

• Connect the air supply to the in port. Air supply range must be between 1.4 and 6 bar

(20 to 90 psi).

Caution: Do not exceed the max. pressure of the actuator!

• Connect the actuator supply to the OUT1 port (and OUT2 port for double acting actuators).

Electrical connection

• Make the electrical connections according to the following terminal designation:

* Option

+11/-12 Analog input, 4...20 mA signal

+31/-32 Analog output, position feedback, 4...20 mA signal*

+41/-42 Digital position feedback, SW1 *

+51/-52 Digital position feedback, SW2 *

+81/-82 Digital input

+83/-84 Digital output, alarm contact

+41/-42 Kit for digital position feedback, Limit 2*

+51/-52 Kit for digital position feedback, Limit 1*

+41/-42 Shutdown module*

41 Kit for digital position feedback, 24 V microswitch, Limit 1, NC contact *

42 Kit for digital position feedback, 24 V microswitch, Limit 1, NO contact*

43 Kit for digital position feedback, 24 V microswitch, Limit 1, input*

51 Kit for digital position feedback, 24 V microswitch, Limit 2, NC contact*

52 Kit for digital position feedback, 24 V microswitch, Limit 2, NO contact*

53 Kit for digital position feedback, 24 V microswitch, Limit 2, input*

Read and observe the safety instructions in chapter 1 of these operating

instructions.

Caution

Brief operating instructions

42/18-64-4 EN Brief operating instructions b

Commissioning

1. Turn on the air supply to the positioner.

2. Apply the 4...20 mA analog input signal to the positioner.

3. Check for proper mounting:

- Press and hold

MODE

- Additionally briefly press or until mode 1.3 (manual adjustment within the sensor

range) is displayed.

-Release

MODE

- Press or to move the actuator to its mechanical limit stops in both directions, and

note the values. The angle of rotation is indicated in degrees.

4. Switch to the configuration level:

- Press and hold and simultaneously.

- Additionally briefly press

ENTER

- Wait until the countdown from 3 to 0 is completed.

- Release and .

The device will automatically go to parameter group P1.

5. Select the actuator type (parameter P1); select ROTARY or LINEAR using or .

6. Start Autoadjust:

- Press and hold

MODE

- Additionally briefly press ; until "P1.1" is indicated.

-Release

MODE

-Press

ENTER

and keep it pressed until the countdown is finished.

-Release

ENTER

Autoadjust is started.

- If the message "COMPLETE" is displayed to indicate successful Autoadjust, briefly

press

ENTER

to acknowledge.

It is also possible that Autoadjust is automatically cancelled due to troubles, and an

error message is displayed. See “P 1.1 Autoadjust”on page 53 for details.

Recommended positions of limit stops:

> -28°and < +28°for linear actuators

>-57°and < +57°for rotary actuators

Minimum angle: 25°

This step must be performed prior to Autoadjust (step 6).

Caution

Brief operating instructions

c Brief operating instructions 42/18-64-4 EN

7. Adjust the tolerance band (only necessary for critical actuators, e.g. especially small ones).

See “P1.2 Tolerance band”on page 55. Usually, this step is not required.

8. If required test the settings. See “P1.3 Test”on page 56 for details.

9. Save the settings:

- Press and hold

MODE

- In addition, briefly press until P1.4 is indicated.

-Release

MODE

-SelectNV_SAVE using or .

- Press and hold

ENTER

until the countdown is completed, then release

ENTER

The settings are saved in the non-volatile memory, and the positioner returns to the operat-

ing level. The last previous operating mode is activated again.

Selecting operating mode

Mode 1.0: Adaptive control

•Press and hold

MODE

•Additionally briefly press as often as required.

•is displayed.

•Release

MODE

•is displayed, adaptive control is running.

Mode 1.1: Fixed control

•Press and hold

MODE

•Additionally briefly press as often as required.

•is displayed.

•Release

MODE

•is displayed, fixed control is running.

conf

Brief operating instructions

42/18-64-4 EN Brief operating instructions d

Mode 1.2: Manual adjustment within the stroke range

•Press and hold

MODE

•Additionally briefly press as often as required.

•is displayed.

•Release

MODE

•is displayed.

•Press or to adjust the position within the stroke range.

Mode 1.3: Manual adjustment within the sensor range

•Press and hold

MODE

•Additionally briefly press as often as required.

•is displayed.

•Release

MODE

•is displayed.

•Press or to adjust the position within the sensor range.

See Appendix A for an overview on the configuration level.

conf

Brief operating instructions

e Brief operating instructions 42/18-64-4 EN

Parameter setting example:

"Changing valve action from direct to reverse"

Starting situation: the TZID-C is operating on the operating level in an arbitrary mode.

1. Change over to the configuration level:

- Simultaneously press and hold and .

- In addition, briefly press

ENTER

- Wait until countdown from 3 to 0 has run down.

-Release

ENTER

- is displayed.

2. Change over to parameter group 2._ (See “Parameter group 2: Setpoint”on page 57):

- Simultaneously press and hold

MODE

and

ENTER

- In addition briefly press once.

- is displayed.

-Release

MODE

and

ENTER

- is displayed.

3. Select parameter 2.3 "Valve action:

- Press and hold

MODE

- In addition, 3 x briefly press .

- is displayed.

-Release

MODE

4. Change parameter setting:

- Briefly press to select "REVERSE".

conf

Brief operating instructions

42/18-64-4 EN Brief operating instructions f

5. Change over to parameter 2.7 "EXIT" and save the new setting:

- Press and hold

MODE

- In addition, 4 x briefly press .

- is displayed.

-Release

MODE

- Briefly press to select "NV_SAVE.

- Press and hold

ENTER

until the displayed countdown from 3 to 0 has run down.

The positioner saves the new setting and automatically returns to the operating level.

conf

Table of contents

gTable of contents 42/18-64-4 EN

Table of Contents

0 Brief operating instructions ..................................................................................... a

1 Safety and precautions .............................................................................................. 1

1.1 General ......................................................................................................................1

1.2 Explanation of warning signs and notes................................................................2

1.3 Notes on electrical and pneumatic safety .............................................................2

1.4 Proper use.................................................................................................................2

1.5 Qualified personnel ..................................................................................................2

2 Manufacturer’s information...................................................................................... 3

2.1 Delivery......................................................................................................................3

2.2 CE compliance information .....................................................................................3

3 Application and brief description........................................................................... 4

4 Installing and commissioning ............................................................................... 10

4.1 Mechanical mounting.............................................................................................10

4.1.1 General......................................................................................................... 10

4.1.2 Operating conditions at the installation site ................................................. 11

4.1.3 Mounting to linear actuator ........................................................................... 12

4.1.4 Mounting to rotary actuator........................................................................... 18

4.1.5 Mounting to control valves 23/24, 23/25 ...................................................... 21

4.1.6 Mounting to control valve 23/26.................................................................... 22

4.2 Pneumatic connection. ..........................................................................................23

4.3 Electrical connection..............................................................................................25

4.4 Mounting the splash guard cap.............................................................................28

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