ABB S4Cplus User manual

Control Cabinet

S4Cplus

503 623-102

2001-05-18

ABB Flexible Automation AB

Welding Systems

The information in this document is subject to alteration without prior notice and should not be

regarded as an undertaking from ABB Flexible Automation AB. ABB Flexible Automation AB takes no

responsibility for errors that can occur in this document.

ABB Flexible Automation AB is not responsible for damage incurred due to the misuse of this

document, software or hardware described in this document.

The document, or parts of it, may not be reproduced or copied without prior permission from ABB

Flexible Automation AB. It may neither be imparted to a third party nor otherwise be used without

authorisation. Infringement hereof will be subject to action in accordance with applicable laws.

Further copies of this document can be obtained from ABB Flexible Automation AB at current prices.

Article number: 503 623-102

Date:2000-09-12

ABB Flexible Automation AB

Welding Systems

S-695 82 Laxå

Sweden.

503 623-102

TABLE OF CONTENTS Page

503 623-102 3

1 General......................................................................................................................... 5

1.1 Types of robot .................................................................................................... 5

2 Description top cabinet 620/820................................................................................. 7

2.1 Structure............................................................................................................. 7

2.1.1 Connections........................................................................................... 8

2.1.2 Option Extended emergency stop function ........................................... 9

2.1.3 Customer connections............................................................................ 9

2.1.4 Option swing frame............................................................................... 10

2.1.5 Safety/Directives and Standards............................................................ 10

2.1.6 Safety categories.................................................................................... 11

3 Technical Data ............................................................................................................. 13

4 Installation and set-up ................................................................................................ 15

4.1 Lifting instructions............................................................................................. 15

4.2 Mechanical installation...................................................................................... 15

4.3 Connections ....................................................................................................... 17

4.4 Start up............................................................................................................... 17

5 Maintenance................................................................................................................. 19

6 Reservdelsförteckning/Spare Parts List..................................................................... 21

503 623-102

4503 623-102

503 623-102

General

503 623-102 5

1 General

1.1 Types of robot

The top cabinet for equipment from the standard product range is adapted for

connection to the control system S4Cplus. Please refer to the Product and User

Guide for a description of the control system.

The product range has been designed for the robot models IRB 140/1400/2400 in

the AW-design. However, some products can be fitted without modification to

other robot models.

Information regarding the combination options for respective products can be

found on product specifications.

503 623-102

General

6503 623-102

503 623-102

Description top cabinet 620/820

503 623-102 7

2 Description top cabinet 620/820

2.1 Structure

The Control Cabinet consists of the following units:

• Control system S4Cplus

• Top cabinet with interfaces for:

- positioner

- process equipment

- personal safety equipment

• Power source ARCITEC LRB (if applicable)

Cabinet_S4Cplus_8

op cabinet

20mm/820mm

ontrol system

4Cplus

ower source

Programming unit

503 623-102

Description top cabinet 620/820

8503 623-102

2.1.1 Connections

The interface modules in the top cabinet are connected to the control system via a

signal interface that distributes the requisite system signals and feeds. Connections

to the different units are made using jackable terminals to facilitate service and

repair work.

Inside the top cabinet with component interface modules.

Figure 1 Cabinet_S4Cplus_5

Cabinet_S4Cplus-7

Connection

Travel Track

Connection

positioner

Connection

Operator

panel

Connection

Safety

equipment

Connection

Process

equipment

Connection

External

welding power

source

Cabinet_S4Cplus-5

ustomer

onnections

ositioner

nterface

Option

Extended

Process

interface

emergency

OpCom

interface

Stop

Function

503 623-102

Description top cabinet 620/820

503 623-102 9

Figure 2 1 Extra customer space in top cabinet 820mm

2.1.2 Option Extended emergency stop function

Some installations require more emergency stop signals from the control system

than are available in the standard design. This applies, for example, when

emergency stop functions are required to be integrated in fixture control or

distributed to external equipment. This option offers a possibility of connecting an

optional number of redundant relays as required. See Figure 1

2.1.3 Customer connections

As standard the following signals and feeds are available on jackable terminals to

allow the addition of customer specific equipment :

Terminal A204-X1 24V I/O (DC) max 2A

Terminal A204-X2 Contactor/relay control via “MOTORS ON”

Two channel function control

Terminal A204-X3 Two channel connection for emergency stop device

Terminal A204-X4 CAN-bus connection

If the “Extended emergency stop” option is included the following signals are also

available:

Terminal A204-X5 Two channel contactor/relay control via “EMSTOP”

Two channel function control of contactor/relay control

as above

See Figure 1 for customer connections.

503 623-102

Description top cabinet 620/820

10 503 623-102

2.1.4 Option swing frame

A swing frame is available as an accessory to top cabinet 620/820. The swing frame

is fitted to the left-hand end of the top cabinet door opening. On the inside of the

swing frame space is provided for the installation of further equipment and

components.

1 Frame section

2 Lock

3 Transport lock

2.1.5 Safety/Directives and Standards

Electrical equipment is designed to comply with the demands set out in:

• EU's low voltage directive 72/23/EEC

• EU's EMC directive 89/336/EEC

And applicable parts of occupational health and safety related parts of EU's

Machinery directive 89/392/EEC.

The following standards:

• EN292-1 Safety of machinery. Basic concepts, general principles for

design. Part 1: Basic terminology, methodology

• EN292-2 Safety of machinery. Basic concepts, general principles for

design. Part 2: Technical principles and specifications

• EN418 Safety of machinery. Emergency stop equipment, functional

aspects. Principles for design.

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