ABB ACS55 User manual

User's Guide

for type ACS55

AC Drives

from 0.18 to 2.2 kW

ACS55

English EN

Dansk DA

Deutsch DE

Español ES

Suomi FI

Français FR

Italiano IT

Nederlands NL

Português PT

Русский RU

Svenska SV

中文 CN

한국어 KR

Table of contents

English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Suomi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

Português . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

Русский . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209

中文 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

한국어 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249

3AFE68929300 Rev B

EN, DA, DE, ES, FI, FR, IT, NL, PT, RU, SV, CN, KR

Effective: 25.02.2008

EN 5

User's Guide

for type ACS55

AC Drives

from 0.18 to 2.2 kW

English EN

6EN

3AFE68929300 Rev B

Effective: 25.02.2008

ABB Oy

AC Drives

P.O. Box 184

FI-00381 HELSINKI

FINLAND

Telephone +358 10 22 11

Fax +358 10 22 22681

Internet www.abb.com

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting the type code and serial number of the unit in question.

A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives and selecting Drives – Sales,

Support and Service network on the right pane.

Product training

For information on ABB product training, navigate to www.abb.com/drives and select Drives – Training courses on the right pane.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives, then select successively Drives – Document Library –

Manuals feedback form (LV AC drives) on the right pane.

EN 7

Safety instructions

Read the following instructions carefully before proceeding with the

installation.

Warning! Dangerous voltage!

Only a competent electrician may install ACS55.

Never work on the drive, the motor cable or the motor when main

power is applied. After switching off the input power, always wait at

least for 5 minutes to let the intermediate circuit capacitors

discharge before you start working on the drive.

Warning! If the heat sink is not earthed properly, you can get an

electric shock if you touch the heat sink.

Note: DIP switches are at a dangerous voltage.

Note: Even when the motor is stopped, dangerous voltages are

present at power circuit terminals L/R, N/S, T1/U, T2/V and T3/W.

Note: Even when the unit is powered down, there may be

dangerous external voltages connected from outside to the relay

output terminals.

Warning! Hot surfaces!

During operation, the cooling element may reach high temperature

(>80°C). Make sure to follow the installation instructions.

General safety instructions

ACS55 starts the motor automatically after a supply break if the

external start signal is on.

Never attempt to repair a broken unit. ACS55 is not a field

repairable unit. Contact the supplier for replacement.

Install ACS55 in a locked or tool-openable space.

Do not connect input power to the unit more than once every three

minutes.

Altering the DIP switches will affect the function and performance

of ACS55. Check that the changes will not cause any risk to

persons or property.

About this manual

This guide provides information necessary to install and start-up

the unit.

Delivery check

Serial number (S/N) is printed on the rating plate.

(Y = manufacturing year, WW = manufacturing week)

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ACS55-01_-____-_

The delivery includes:

1. ACS55

2. User’s guide

3. Two clamps for the control cable (EMC units

only).

Check the rating plate and ensure that the

delivered device corresponds to the order.

EMC filter: E = Built in, N = No

Max. continuous output current (I2):

01A4 = 1.4 A, 02A2 = 2.2 A, 04A3 = 4.3 A,

07A6 = 7.6 A, 09A8 = 9.8 A

Supply voltage (U1):

1 = 110…120 VAC +10%/-15%

2 = 200…240 VAC +10%/-15%

8EN

Overview of the unit

ACS55 drive controls the speed of a 3-phase AC induction motor.

Input terminals, page 17

Power on LED, page 21

Fault LED, page 21

Control potentiometers, page 16

Analogue input signal selector

(voltage/current), page 18

Mounting clip, pages 12 - 13

Relay output terminals, page 18

Motor cable terminals, page 17. Sliding

cover provides additional insulation. Slide

the cover left to close.

Protective earth (PE), page 17

DIP switches, page 14

Control cable terminals, page 18

Clamp plate, page 19 (EMC units only)

Motor cable shield, page 17

DriveConfig kit interface, page 24

EN 9

Installation and start-up steps

Read Safety instructions on page 7before proceeding.

Action Pg.

1 Check the delivery. 7

2 Ensure that the installation environment is suitable for ACS55. 10

3 Mount the unit. 12 -

4 Check applicability of the standard settings: Motor nominal frequency is 50 Hz; load is a pump or a fan; maximum output

frequency is 50 Hz. If the standard settings are not suitable, adjust the DIP switches.

5 Make sure the MOTOR I NOM potentiometer matches the rated current of the motor. It defines operation of the motor

thermal protection function.

6 Adjust the acceleration/deceleration time potentiometer ACC/DEC if necessary. 16

7 Connect the power supply cable and motor cables. 17

8 Connect the control wires. 18

9 Turn the power on. Green LED is illuminated. Note: Motor rotates if the start signal is active.

10 Set the speed reference and activate the start signal. The motor accelerates to the given speed reference. 20

10 EN

Environmental limits

1) When operating the drive in subzero temperatures, keep the input power connected. Install the drive inside an enclosure. Ensure that

heat generated by the drive will be properly dissipated.

Degree of protection of ACS55 is IP20.

Installation site Storage and transportation in a protective package

Air temperature -20°C (-4°F), no frost allowed 1)

+40°C (104°F), with nominal load

+50°C (122°F), if continuous output current is

max. 85% of the nominal output current I2.

-40°C (-40°F) to +70°C (158°F)

Altitude 0…2000 m (0...6,600 ft). At altitudes

1000...2000 m (3,300...6,600 ft), PNand I2are

decreased by 1% for every 100 m.

No limitation

Relative humidity Less than 95%, non-condensing Less than 95%, non-condensing

Contamination

levels

(IEC 60721-3-3)

• No conductive dust allowed

• Air must be clean, free from corrosive

materials and conductive dust

• Chemical gases: Class 3C2

• Solid particles: Class 3S2

Storage Transportation

• No conductive dust allowed

• Chemical gases: Class 1C2

• Solid particles: Class 1S2

• No conductive dust allowed

• Chemical gases: Class 2C2

• Solid particles: Class 2S2

Sinusoidal

vibration

(IEC 60068-2-6)

Frequency range: 5...150 Hz

Constant peak acceleration: 1 g

In accordance with ISTA 1A specification

Shock

(IEC 60068-2-29)

Not allowed Max. 100 m/s2(330 ft/s2), 11 ms (36 fts)

Free fall Not allowed Not allowed

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