ABB Jocab Safety Vital 2 User manual

Original instructions

Vital2&3_Manual_v1D www.jokabsafety.com

Vital 2 and Vital 3

Operating instruction

Vital2&3_Manual_v1D www.jokabsafety.com

General

Vital is based on a single-channel safety concept where several safety components (e.g. sensors)

can be connected in series and supervised with only one safety module. A dynamic signal is sent

from Vital through all connected components, and then back to Vital which evaluates the received

signal. Since each safety component inverts the signal it is possible to detect short circuits, or

failures, in a sensor. Vital 2 and Vital 3 are intended to be used together with Jokab ”Eden”

sensors, ”Tina” components and “Spot” light beams or similar components. Vital 2 and 3 are both

safety modules with two safe input functions and two output groups. The only difference between

the two models lies in the input configuration.

Eden

Eden – Adam and Eva is a non-contact safety sensor for use on interlocked gates, hatches etc.

The dynamic signal from Vital is transmitted via Adam to Eva which modifies it and sends it back to

Adam, which in turn sends it inverted to the next Eden in the safety loop. Since each Eden inverts

the signal, different inputs on Vital 2/Vital 3 shall be used depending on if an even or an odd

number of Eden sensors are connected in series.

Jokab Eden sensor

Tina

”Tina” is a product family from Jokab which converts the signal from sensors with contacts or

OSSD-outputs to the dynamic safety loop. A large number of “Tina” components exist. A Tina 2A

can for instance be used to invert the signal at a switch in order to make it possible to detect short

circuits over the switch. Tina 10A is used to connect a Focus light beam/curtain to Vital 2/3.

R11

Dyn. 2

T11

Tina 10A Exam

le with Tina and switch

Tina

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Spot

“Spot” is a safety light beam which is available in two versions, Spot 10 for distances up to 10 m

and Spot 35 for distances up to 35 m. The light beams can be mounted at different heights and be

angled around a machine using special mirrors and brackets. For indication there are LED´s on the

transmitter and on the receiver which indicate “contact” between transmitter and receiver and

safety status. The “contact” information is available via the light beam receiver connection cables.

ot 10

ot 35

Safety inputs Vital 2

Vital 2 has two single channel inputs for connection to dynamic sensors such as Jokab “Eden”

sensors and “Tina” components. Each input function has two input terminals, one for an odd

number of sensors and one for an even number of sensors.

Safety inputs Vital 3

Input function 1 is a dual channel input for closing switches where one channel is a dynamic signal,

and the other a static +24V signal. Input function 2 is a single channel input of the same type as in

Vital 2.

Output groups

There are two groups of outputs:

Output group 1: Q1 and Q2.

Output group 2: Q11, Q12 and Q13. (Q13 is non-safe)

Reset / Auto reset

There are two separate reset functions, Reset 1 and Reset 2. Depending on mode selection they

work a bit differently (see Mode selection). They can be set to manual or automatic reset

independently of each other with the inputs Auto reset 1 and Auto reset 2.

Manual reset

For manual reset a pushbutton shall be connected to X1 (Reset 1) or X11 (Reset 2). Monitoring

contacts of external devices shall be placed in series with the pushbutton. When manual reset is

selected X4 (for Reset 1) and X14 (for Reset 2) works as reset indicator outputs to which a lamp

can be connected.

Auto reset

For auto reset, input X4 (Auto reset 1) or X14 (Auto reset 2) shall be connected to +24V.

Monitoring contacts of external devices shall be placed between +24V and X1(for Auto reset 1) or

X11 (for Auto reset 2). If monitoring contacts are not used X1 and X11 shall be connected to +24V.

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Time delay

Output group 2 can be off-delayed by connecting the inputs 0.5s and 1.0s to +24V. The system is

binary so connection of one of these inputs adds the corresponding time.

Connecting 0.5s = 0.5 sec. delay

Connecting 1.0s = 1.0 sec. delay

Connecting both 0.5s and 1.0s = 1.5 sec. delay

Mode selection

Both Vital 2 and Vital 3 can be set to work in one of the three modes M1, M2 or M3. Selection of

mode is done by connecting one of the terminals marked M1, M2 or M3 to +24V.

The following pictures show the logic for each mode of operation.

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Mode M1 - Separate function

Input function 1 controls output group 1, and input function 2 controls output group 2.

1L 11L

M1 +

-24V +24V -24V

+24V 0V

A1 A2

Input function 1 Input function 2

Test

Odd

Even

Dyn 1

Reset 1 Reset 2

Select auto reset

Dyn 2

OR OR

Non safe

Output group 2Output group 1

Safety

sensors Safety

sensors

Input & reset logicInput & reset logic

Off delay

0..1.5s

Test

Q2 Q1 Q13 Q12 Q11

T1 R1 R2 X1 X4 T11 R11 R12 X11 X14

1. 2.

0.5s

1.0s +

++++

Vital 2 in mode M1

1L 11L

M1 +

-24V +24V -24V

+24V 0V

A1 A2

Input function 1 Input function 2

Output group 1 Output group 2

Dyn 1

Safety

sensors

Ch A

Ch B

Reset 1

Dyn 2

Select auto reset

Even

Odd

Reset 2

Select auto reset

Input & reset logicInput & reset logic

Off delay

0..1.5s

Non safe

Test TestTest

Q2 Q1 Q13 Q11Q12

T1 S1 S2 X1 X4 T11 R11 R12 X11 X14

0.5s

1.0s

1. 2.

++++

Vital 3 in mode M1

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Mode M2 - Input 1 master control function

Input function 1 stops all outputs, and input function 2 stops output group 2.

M2 +

-24V +24V -24V

A1 A2 1L 11L

+24V 0V

Input function 1 Input function 2

Output group 1 Output group 2

Dyn 1

Safety

sensors

Safety

sensors

Odd

Even

Reset 1

Test

Dyn 2

Select auto reset

Test

Even

Odd

Reset 2

Select auto reset

Input & reset logic Input & reset logic

Off delay

0..1.5s

Non safe

1. 2.

T1 R1 R2 X1 X4 T11 R11 R12 X11 X14

0.5s

1.0s

Q2 Q1 Q13 Q12 Q11

++ ++

Vital 2 in mode M2

Output group 2

Dyn 1

Ch B

Ch A

Reset 1

Test

Select auto reset

Dyn 2

Safety

sensors

Test

Even

Odd

Reset 2

Select auto reset

Input & reset logic Input & reset logic

Off delay

0..1.5s

Non safe

M2 +

-24V +24V -24V

A1 A2 1L 11L

+24V 0V

Input function 1 Input function 2

Output group 1

1. 2.

T1 S1 S2 X1 X4 T11 R11 R12 X11 X14

0.5s

1.0s

Q13 Q12 Q11Q2 Q1

++ ++

Vital 3 in mode M2

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Mode M3 - Parallel function

Input function 1 and Input function 2 works in parallel and controls all outputs.

Reset/Auto reset 1 resets both input functions (Reset/Auto reset 2 is not used).

Input function 2Input function 1

1. 2.

T1 R1 R2 X1 X4 T11 R11 R12

0.5s

1.0s

Q2 Q1 Q13 Q12 Q11

Output group 2Output group 1

Input & reset logic

Off delay

0..1.5s

Dyn 1

Select auto reset

Dyn 2

Even

Odd

Reset 1

Safety

sensors

Test

Even

Odd

Safety

sensors

Non safe

Input function 2Input function 1

Output group 2Output group 1

Input & reset logic

Off delay

0..1.5s

Dyn 1

Select auto reset

Dyn 2

Even

Odd

Reset 1

Safety

sensors

Test

Even

Odd

Safety

sensors

Non safe 11L1L

M3 +

-24V +24V -24V

A1 A2

+24V 0V

X11 X14

Vital 2 in mode M3

1. 2.

T1 S1 S2 X1 X4 T11 R11 R12

0.5s

1.0s

Q13 Q12 Q11Q2 Q1

Input function 1 Input function 2

Output group 1 Output group 2

Dyn 1

Dyn 2

Select auto reset

Ch A

Ch B

Reset 1

Test

Even

Odd

Safety

sensors

Two channel logic

Input & reset logic

Off delay

0..1.5s

Non safe 11L1L

M3 +

-24V +24V -24V

A1 A2

+24V 0V

X11 X14

Vital 3 in mode M3

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Connection example

This example shows a Vital 2 in Mode M1 with 2 Eden sensors, a reset button and a Smile Tina

emergency stop button.

Reset

Eden

Sensors

Q1 Q12

T1 R1 X1 X4 T11 R12 X11 X14

+24V

Smile

Tina

K1 K2 K3 K4

+24V

Vital 2

R2 R11

1.0s

0.5s

-24V

Q2 -24V +24V

Q13

Q1111LA1 A2

+24V 0V

The Eden sensors are in this example regarded to be interlocking sensors on a guard that can be passed

and has therefore a reset function. The Emergency stop function has automatic reset since reset is made

on the device itself.

Note: Reset of emergency stop button or reset of the guard must not lead to start of any movement.

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Technical data

Supply

Nominal voltage 24 VDC

Tolerance +/-15%

Max interruption 20 ms

Recommended external fuse 6A

Safety outputs

Solid state: Q2, Q12

Output voltage (nominal): - 24V

Output voltage by load: > 22V at 800 mA / 24V supply voltage

23.3 V at 150 mA / 24V supply voltage

Max. load: 800 mA

Short circuit protection

Output – 0V Yes

Output – +24 V Normally (Not guaranteed)

Relay output: 1L - Q1, 11L - Q11

Max voltage 250 VAC

Max. load 2 A nominal

Non-safe output Q13

Output voltage (nominal): +24V

Max load 1 A

General

Enclosure 45 x 84 x 118 mm (w x h x d)

Response time

Relay output (Q1, Q11) 15 – 24 ms

Solid state safety outputs (Q2, Q12) 11 – 20 ms

Solid state non-failsafe output (Q13) 11 – 20 ms

Ambient air temperature: -10°C - + 50°C

Temperature, transportation and storage: - 25 - +50°C, <24h +70°C

Degree of protection:

Enclosure: IP 40, IEC 60 529

Terminals: IP 20, IEC 60 529

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Status messages and error codes

Status messages

No: Description

- - Power up

NRun mode (1 = Mode M1, 2 = Mode M2, 3 = Mode M3)

User faults

No: Fault and possible reason. Reset action

Er10* T1 or T11 short circuited to foreign voltage. Automatically reset

Er12* Short circuit between two dynamic inputs

(R1, R2, R11, R12, S1) Automatically reset

Er13* X4, X14 or Q13 short circuited to 0V or

output Q2 or Q12 overloaded Automatically reset,

“K” button

Er15 Power supply below 18V Autom. 3 min or ”K” button

Er16 Power supply above 30V Autom. 3 min or ”K” button

Er90 Fault in mode selection. One of M1, M2 or M3 must be

connected. Automatically reset

Er91 Two channel fault, Input S1-S2 (only Vital 3) Automatically reset

*Combined with LED flashing for the affected I/O.

I/O faults

No: Fault and possible reason. Reset action

E r40* Error safety output Q2, Q12

- Q2, Q12 connected together or to other negative voltage or

- Q2, Q12 has too high capacitive load.

“K” button.

E r41* Error output Q2 or Q12. Overload or connected to foreign

positive voltage. “K” button.

E r42* Error relay output. No answer from internal relay monitoring

when output is off. “K” button.

Er43* Error relay output. (Self test of transistors) Reboot

Er44* Error relay output. Internal relay does not switch on. “K” button.

*Combined with LED flashing for the affected I/O.

CPU faults

No: Fault and possible reason. Reset action

Er50 Input data difference between processor A and B

Processor A and B reads an input differently. The fault is

often caused by a bad sensor.

Corresponding input LED flashes.

Reboot

Note: Reboot is made by power off-on.

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