ABB ControlMaster CM10 Training manual

—

ABB MEASUREMENT & ANALYTICS | COMMISSIONING INSTRUCTION | CI/CM10-EN REV. C

ControlMaster CM10

Universal process controller,  DIN

Measurement made easy

For more information

Further publications for the ControlMaster CM10

controller are available for free download from:

www.abb.com/measurement

or by scanning this code:

Search for or click on:

Data sheet







User guide (basic functionality)





IM/CM/B-EN

User guide (standard functionality)





IM/CM/S-EN

Communications supplement





IM/CM/C-EN

To access the IAMA help & support portal please

scan the following code:

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 3

Contents

1 Health & Safety ............................................................4

Document symbols .........................................................4

Safety precautions.......................................................... 4

Potential safety hazards................................................ 5

Electrical .................................................................... 5

Safety standards ............................................................. 5

EC Directive 89/336/EEC............................................... 5

End-of-life disposal ........................................................ 5

Cleaning ............................................................................. 6

Symbols.............................................................................. 6

Restriction of Hazardous Substances (RoHS) ......... 7

2 Specification................................................................8

3 Installation .................................................................10

Siting ................................................................................ 10

Mounting ..........................................................................11

4 Electrical connections..............................................13

Accessing the connection terminals ........................ 14

Standard analog inputs (1 and 2)............................... 16

5 Front panel keys ........................................................ 17

6 Operator level menus ...............................................18

7 Access levels and security options ........................19

Security options ............................................................ 19

8 Diagnostics messages ............................................ 20

9 Instrument menus.................................................... 24

4CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C

1 Health & Safety

Document symbols

Symbols that appear in this document are explained

below:

WARNING

The signal word ‘WARNING’ indicates an imminent

danger. Failure to observe this information may

result in death or severe injury.

NOTICE

The signal word ‘NOTICE’ indicates potential

material damage.

Note.

‘Note’ indicates useful or important information about

the product.

Safety precautions

Be sure to read, understand and follow the instructions

contained within this manual before and during use of

the equipment. Failure to do so could result in bodily

harm or damage to the equipment.

WARNING

Installation and maintenance of this product must

only be conducted by personnel authorized to work

on electrical installations and in accordance with

relevant local regulations.

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 5

Potential safety hazards

Electrical

WARNING

To ensure safe use when operating this equipment,

the following points must be observed:

• Up to 240 V AC may be present. Be sure to isolate

the supply before removing the terminal cover.

• Normal safety precautions must be taken to

avoid the possibility of an accident occurring

when operating in conditions of high pressure

and/or temperature.

Safety advice concerning the use of the equipment

described in this manual or any relevant Material

Safety Data Sheets (where applicable) can be

obtained from the Company, together with servicing

and spares information.

Safety standards

This product has been designed to satisfy the

requirements of IEC61010-1:2010 3rd edition 'Safety

Requirements for Electrical Equipment for

Measurement, Control and Laboratory Use' and

complies with US NEC 500, NIST and OSHA.

EC Directive 89/336/EEC

Electrical – In order to meet the requirements of the EC

Directive 89/336/EEC for EMC regulations, this

product must be used in an industrial environment.

End-of-life disposal

The controller contains a small lithium battery that

must be removed and disposed of responsibly in

accordance with local environmental regulations.

The remainder of the controller does not contain

any substance that causes undue harm to the

environment and must be disposed of in

accordance with the Directive on Waste Electrical

and Electronic Equipment (WEEE). It must not be

disposed of in Municipal Waste Collection.

6CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C

…1 Health & Safety

…End-of-life disposal

ABB is committed to ensuring that the risk of any

environmental damage or pollution caused by any

of its products is minimized as far as possible. The

European Waste Electrical and Electronic

Equipment (WEEE) Directive that initially came into

force on 13 August 2005 aims to reduce the waste

arising from electrical and electronic equipment;

and improve the environmental performance of all

those involved in the life cycle of electrical and

electronic equipment.

In conformity with European local and national

regulations, electrical equipment marked with the

above symbol may not be disposed of in European

public disposal systems after 12th August 2005

Cleaning

The controller can be hosed down if it has been

installed to IP66/NEMA 4X standards. Warm water and

a mild detergent can be used.

Symbols

Symbols that appear on this product are shown below:

Protective earth (ground) terminal.

Both direct and alternating current supply.

This symbol, when noted on a product, indicates a

potential hazard that could cause serious personal

injury and/or death. The user must refer to this

commissioning instruction for operation and/or

safety information.

This symbol, when noted on a product enclosure or

barrier, indicates that a risk of electrical shock

and/or electrocution exists. Only individuals

qualified to work with hazardous voltages should

open the enclosure or remove the barrier.

Recycle separately from general waste under the

WEEE directive

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 7

Restriction of Hazardous Substances (RoHS)

The European Union RoHS Directive and

subsequent regulations introduced in member

states and other countries limits the use of six

hazardous substances used in the manufacturing

of electrical and electronic equipment. Currently,

monitoring and control instruments do not fall

within the scope of the RoHS Directive, however

ABB has taken the decision to adopt the

recommendations in the Directive as the target for

all future product design and component

purchasing.

8CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C

2 Specification

Mechanical data

Protection

• Front face IP66/ NEMA 4X

• Rear panel IP20

Dimensions

• Height – 97 mm (3.8 in)

• Width – 50 mm (2.0 in)

• Depth behind panel – 121 mm (4.8 in)

Materials of construction

Glass filled polycarbonate

Weight

0.38 kg (0.84 lb)

Electrical

Power supply ranges

• 100 to 240 V AC ±10 % (90 V min. to 264 V max.)

50/60 Hz

• 10 to 36 V DC (optional)

Power consumption

10 W max.

Inputs/Outputs

Analog inputs

• 1 universal

• 1 process

Analog outputs

• 1 standard

• 1 optional

• Galvanically isolated from the rest of the circuitry,

500V for up to 1 minute. Range programmable



@ 20 mA.

Relay outputs

• 1 standard

• 3 optional

• Fully programmable. Contacts rated at 5 A @ 240 V.

Standard relays are changeover. Optional relays are

selectable NO or NC by jumper.

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 9

Digital inputs/outputs

2 optional, user programmable as input or output.

Minimum input pulse duration: 125 ms

Input

• Volt free

• 24 V DC (1 signal 15 to 30 V, 0 signal -3 to 5 V)

Output

• Open collector output

• 30 V, 100 mA max. switched

• Conforms to IEC 61131-2

Update Rate

125 ms

Environmental data

Ambient operating temperature

0 to 55 °C (32 to 131 °F)

Ambient operating humidity

5 to 95 % RH non-condensing

Storage temperature

–20 to 70 °C (–4 to 158 °F)

Approvals, certification & general safety

• EN-61010-1

• cULus

• Overvoltage class III on mains, Class II on

inputs and outputs

• Pollution category 2

• Insulation category 2

Emissions and Immunity

Meets the requirements of IEC 61326 for an industrial

environment

10 CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C

3 Installation

• Locate the controller in a position where its operating temperature and humidity limits will not be exceeded and

ensure that it is suitably protected from direct sunlight, rain, snow and hail.

• Select a location away from strong electrical and magnetic fields. If this is not possible (particularly in

applications where mobile communications equipment is used), use screened cables within flexible, earthed

metal conduit.

Siting

At eye

level

Close to the sensor

Sensor

Avoid

vibration

Figure 1 Siting

Temperature limits Humidity limits

Use

screened

cable

IP66/NEMA4X

(front panel),

IP20 (rear)

0 to 95 % RH

55 °C

(131 °F)

max.

0 °C

(32 °F)

min.

Figure 2 Environmental requirements

Other manuals for ControlMaster CM10

Table of contents

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual

3M MicroTouch EX113 reference guide