ABB ACS580-04 User manual

ABB general purpose drives

Quick installation guide

ACS580-04 drive modules (250 to 500 kW)

English . . . . . . . 3

English - USA . . 9

Dansk . . . . . . . 17

Deutsch. . . . . . 23

Español. . . . . . 29

Suomi . . . . . . . 35

Français . . . . . 41

Italiano . . . . . . 47

Dutch . . . . . . . 53

Polski . . . . . . . 59

Português . . . . 65

 . . . . . 71

Svenska . . . . . 77

Türkçe. . . . . . . 83

中文. . . . . . . . . 89

USA

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

Document library, contact your local ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

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3AXD50000015469

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3AXD50000015469 Rev C

MUL

EFFECTIVE: 2017-05-12

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 600 mm wide cabinet.

For installation examples in different cabinets and more detailed instructions, engineering

guide lines, technical data and complete safety instructions, see the hardware manual

(www.abb.com/drives: Select Document Library and search for document number

3AXD50000015497 [English]).

Obey the safety instructions

See figure A on page 95. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrician, do not do installation or

maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive.

•Open the disconnector of the supply transformer as the main disconnector of the

drive does not remove the voltage from the input busbars of the drive.

•Make sure that reconnection is not possible. Lock the disconnectors to open

position and attach a warning notice to them.

•Disconnect any external power sources from the control circuits before you do

work on the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

3AXD50000015469 C

4 EN – Quick installation guide

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) busbar is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask for a permit to work from the person in control of the electrical installation work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See table Gon page 96 for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cables

See table Gon page 96.

Install the drive module into a cabinet

See figure Bon page 95:

•Install the punched section to the back of the cabinet frame.

•Remove the pedestal guide plate from the bottom of the drive module.

•Install the support rails and pedestal guide plate to the cabinet bottom frame.

•Install the telescopic insertion ramp to the pedestal guide plate.

For option +B051: See figure Con page 95:

•Remove the sheeting from the clear plastic shrouds from both sides.

See figure Don page 95:

•Install the mounting bracket to the drive module.

•For option +B051:

•Install the bottom grille to the drive module if there is no bottom plate in the cabinet

and degree of protection of IP20 is needed for the drive module from the bottom

side.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

See figure Eon page 95:

•Attach the drive module to the cabinet frame with chains.

•Push the drive module into the cabinet along the telescopic insertion ramp.

•Remove the ramp.

See figure Fon page 95:

•Attach the drive module to the pedestal guide plate.

•Attach the drive module from top to the punched section at the cabinet back. Note:

The mounting bracket grounds the drive module to the cabinet frame.

EN – Quick installation guide 5

Check the insulation of the input and motor cables and

the motor

Check the insulation of the input cable according to local regulations before you connect it

to the drive.

See figure Hon page 96. Ground the motor cable shield at the motor end. For minimal

interference, make a 360-degree grounding at the cable lead-through, or keep the pig tail

short.

Check the insulation of the motor and motor cable when the motor cable is disconnected

from the drive, see figure Ion page 96. Measure the insulation resistance between each

phase conductor and then between each phase conductor and the Protective Earth

conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB

motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation

resistance of other motors, consult the manufacturer’s instructions. Note: Moisture inside

the motor casing will reduce the insulation resistance. If you suspect moisture, dry the

motor and repeat the measurement.

Connect the power cables (and install the shrouds for

option +B051)

See figure Gon page 96.

Step Task (motor cables) Figure Page

1 Install the grounding terminal to the drive module base. J96

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at

the cabinet lead-through.

K96

3 Connect the twisted shields of the motor cables to the grounding terminal. L96

4 Screw in and tighten the insulators to the drive module by hand. Install the

T3/W2 connection terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening

torque than given in the installation drawing. They can damage

the insulator and cause dangerous voltage to be present at the

module frame.

M96

5 Connect the phase conductors to the T3/W2 terminal. N96

6 Install the T2/V2 connection terminal to the insulators. See the warning in step 4. - -

7 Connect the phase conductors to the T2/V2 connection terminal. - -

8 Install the T1/U2 connection terminal to the insulators. See the warning in step 4. - -

9 Connect the phase conductors to the T1/U2 terminal. - -

10 For option +B051 (if there is no bottom plate in the cabinet and degree of

protection of IP20 is needed):

• Step drill carefully sufficiently big holes to the inner clear plastic shrouds for the

motor cables to the connected. Smooth the hole edges. Cut the shroud from the

holes to the edge to make it possible to put the shroud around the cables.

• Remove the plastic sheeting from the shrouds from both sides.

O97

11 For option +B051: Put the inner clear plastic shrouds of figure Oaround the

motor cables.

P97

12 For option +B051: Remove the plastic sheeting from the output clear plastic

shroud from both sides. Install the shroud to the drive module.

Q97

13 For option +B051: Install the lower front cover to the drive module. Q97

6 EN – Quick installation guide

Install the air baffles

See figure Won page 98 and Guidelines for planning the cabinet installation in the

hardware manual.

Connect the control cables

See figure Xon page 98.

1. Ground the outer shields of all external control cables 360 degrees at the cabinet lead-

through.

2. Ground the pair-cable shields of external control cables to a grounding clamp below

the control unit. Leave the other end of the shields unconnected or ground them

indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

3. Connect the conductors to the appropriate terminals of the control unit. See page 7.

4. Wire the optional modules if included in the delivery.

Step Task (input cables) Figure Page

1 Ground the input cable shields (if present) 360 degrees at the cabinet lead-through. - -

2 Connect the twisted shields of the input cables and separate ground cable (if

present) to the cabinet grounding busbar.

3For option +B051:

• Step drill carefully sufficiently big holes to the lead-through clear plastic

shroud for the cables to the connected.

• Align the holes in the vertical direction according to the alignment holes in

the shroud. Smooth the hole edges.

• Remove the plastic sheeting from both sides of the shroud.

• Attach the cables firmly to the cabinet frame to prevent chafing against the

hole edges.

R97

4For option +B051: Put the conductors of the input cables through the drilled

holes in the clear plastic shroud.

S97

5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1

connection busbars.

T97

6For option +B051: Move the lead-through clear plastic shroud along input

cables to its final position. Install the front clear plastic shroud.

U98

7Install the upper front cover. U98

8 Remove the cardboard protective covering from the drive module air outlet. U98

9For option +B051: Cut the hole for the lead-through clear plastic shroud in the

side clear plastic shroud. Install the side and top clear plastic shrouds to the

drive module.

V98

EN – Quick installation guide 7

Default I/O connections

The default I/O connections of the ABB Standard macro are shown below.

Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

Terminal sizes: 0.14…2.5 mm2(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

max.

500 ohm

1…10 kohm

XI Reference voltage and analog inputs and outputs

1SCR Signal cable shield (screen)

2AI1 Output frequency reference: 0…10 V

3AGND Analog input circuit common

4+10V Reference voltage 10 V DC

5AI2 Not configured

6AGND Analog input circuit common

7AO1 Output frequency: 0…20 mA

8AO2 Motor current: 0…20 mA

9AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Aux. voltage output +24 V DC, max. 250 mA

11 DGND Auxiliary voltage output common

12 DCOM Digital input common for all

13 DI1 Stop (0) / Start (1)

14 DI2 Forward (0) / Reverse (1)

15 DI3 Constant frequency selection

16 DI4 Constant frequency selection

17 DI5

Ramp set 1 (0) / Ramp set 2 (1)

18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C Ready run

250 V AC / 30 V DC

2 A

20 RO1A

21 RO1B

22 RO2C Running

250 V AC / 30 V DC

2 A

23 RO2A

24 RO2B

25 RO3C Fault (-1)

250 V AC / 30 V DC

2 A

26 RO3A

27 RO3B

X5 EIA-485 Modbus RTU

29 B+

Embedded Modbus RTU (EIA-485).

30 A-

31 DGND

S4 TERM Serial data link termination switch

S5 BIAS Serial data link bias resistors switch

X4 Safe torque off

34 OUT1 Safe torque off. Factory connection. Both

circuits must be closed for the drive to start.

See chapter Safe torque off function in

ACS580-04 hardware manual

(3AXD50000015497 [English]).

35 OUT2

36 SGND

37 IN1

38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

Ext. 24V AC/DC input to power up the control unit

when the main supply is

disconnected.

24 V AC/DC- in

8 EN – Quick installation guide

EN – USA Quick installation guide 9

USA

EN – USA Quick installation

guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 600 mm wide cabinet.

For installation examples in different cabinets and more detailed instructions, engineering

guide lines, technical data and complete safety instructions, see the hardware manual

(www.abb.com/drives: Select Document Library and search for document number

3AXD50000015497 [English]).

Obey the safety instructions

See figure A on page 95. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrician, do not do installation or

maintenance work. Go through these steps before you begin any installation or

maintenance work.

5. Clearly identify the work location.

6. Disconnect all possible voltage sources.

•Open the main disconnector of the drive.

•Open the disconnector of the supply transformer as the main disconnector of the

drive does not remove the voltage from the input busbars of the drive.

•Make sure that reconnection is not possible. Lock the disconnectors to open

position and attach a warning notice to them.

•Disconnect any external power sources from the control circuits before you do

work on the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

7. Protect any other energized parts in the work location against contact.

8. Take special precautions when close to bare conductors.

3AXD50000015469 C

10 EN – USA Quick installation guide

USA

9. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) busbar is close to 0 V.

10. Install temporary grounding as required by the local regulations.

11. Ask for a permit to work from the person in control of the electrical installation work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling and fuses (UL)

See the table below for the losses and cooling air flow through the drive. The allowed

operating temperature range of the drive without derating is -15 to +40 °C.

For more information, see the hardware manual 3AXD50000048677 (English).

Protect the drive and input power cables

See the table above for the UL class fuses for branch circuit protection per NEC. Check

that the operating time of the fuse is below 0.1 seconds. Obey local regulations.

Install the drive module into a cabinet

See figure Bon page 95:

•Install the punched section to the back of the cabinet frame.

•Remove the pedestal guide plate from the bottom of the drive module.

•Install the support rails and pedestal guide plate to the cabinet bottom frame.

•Install the telescopic insertion ramp to the pedestal guide plate.

For option +B051: See figure Con page 95:

•Remove the sheeting from the clear plastic shrouds from both sides.

Drive type Air flow Heat dissipation UL class Fuse

ft3/min W Type

ACS580-505A-4 707 5602 T JJS-600

ACS580-585A-4 707 6409 L A4BY800

ACS580-650A-4 707 8122 L A4BY800

ACS580-725A-4 707 8764 L A4BY800

ACS580-820A-4 707 9862 L A4BY900

ACS580-880A-4 848 10578 L A4BY1000

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