ABB ControlMaster CMF User manual

—

ABB MEASUREMENT & ANALYTICS | COMMISSIONING INSTRUCTION | CI/CMF160/310-EN REV. C

ControlMaster CMF

Fieldmount universal controller / indicator

Measurement made easy

Introduction

This publication provides the following

commissioning instructions for the ControlMaster

CMF fieldmount controller / indicator:

1 Location

(location requirements)

2 Mounting

(options and requirements)

3 Electrical connections

(AC min. / max. values and fuse requirements)

4 Front panel keys

(how to use the interface quickly and effectively)

5 Operator level menus

(menu familiarization)

6 Access levels and security options

(steps required to access Basic / Advanced

level menus)

7 Diagnostic messages

(by icon and message type)

8 Controller menus – Basic / Advanced levels

(menu overview / map)

9 Indicator menus – Basic / Advanced levels

(menu overview / map)

For more information

Further publications for the ControlMaster CMF are

available for free download from:

www.abb.com/measurement

(see links and reference numbers below) or by

scanning these codes:

CMF160 indicator CMF310 controller

Search for or click on

User Guide

ControlMaster CM30, CM50 and CMF310

Universal process controllers –

¼, ½ DIN and fieldmount

IM/CM/ED-EN

User Guide

ControlMaster CM15 and CMF160

Universal process indicator /

DIN and fieldmount

IM/CM/I-EN

Data Sheet

ControlMaster CMF310

Universal process controller, fieldmount

DS/CMF310-EN

Data Sheet

ControlMaster CMF160

Universal process indicator, fieldmount

DS/CMF160-EN

—

Fieldmount universal

controller / indicator

CMF310 / CMF160

2CI/CMF160/310–EN Rev. C

Health & Safety

Safety precautions

Be sure to read, understand and follow the instructions contained within this manual before and during use of the equipment.

Failure to do so could result in bodily harm or damage to the equipment.

Potential safety hazards

Electrical

Safety standards

This product has been designed to satisfy the requirements of IEC61010-1:2010 3rd edition 'Safety Requirements for Electrical

Equipment for Measurement, Control and Laboratory Use' and complies with US NEC 500, NIST and OSHA.

Safety conventions

EC Directive 89/336/EEC

Electrical – In order to meet the requirements of the EC Directive 89/336/EEC for EMC regulations, this product must be used in an

industrial environment.

End-of-life disposal

Cleaning

The complete recorder can be hosed down if it has been installed to IP66 / NEMA 4X standards – see section 2, page 5.

Warm water and a mild detergent can be used.

WARNING Installation and maintenance of this product must only be conducted by personnel authorized to work on

electrical installations and in accordance with relevant local regulations.

WARNING To ensure safe use when operating this equipment, the following points must be observed:

– Up to 240V AC may be present. Be sure to isolate the supply before removing the terminal cover.

– Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of

high pressure and / or temperature.

Safety advice concerning the use of the equipment described in this manual or any relevant Material Safety Data Sheets (where

applicable) can be obtained from the Company, together with servicing and spares information.

WARNING In this manual, a warning is used to indicate a condition which, if not met, could cause serious personal injury

and / or death. Do not proceed beyond a warning until all conditions have been met.

CAUTION A caution is used to indicate a condition which, if not met, could cause minor or moderate personal injury and / or

damage to the equipment. Do not proceed beyond a caution until all conditions have been met.

NOTE A note is used to indicate important information or instructions that should be considered before operating the

equipment.

The recorder contains a small lithium battery that must be removed and disposed of responsibly in accordance with local environmental

regulations.

The remainder of the recorder does not contain any substance that causes undue harm to the environment and must be disposed of in

accordance with the Directive on Waste Electrical and Electronic Equipment (WEEE). It must not be disposed of in Municipal Waste Collection.

CI/CMF160/310–EN Rev. C 3

Symbols

Symbols that appear on this product are shown below:

Restriction of Hazardous Substances (RoHS)

UL Class I, Division 2 (when ordered)

This equipment is suitable for use in Class I, Division 2, groups A, B, C, and D hazardous locations or non-hazardous locations only.

WARNING! Do not open equipment in an explosive atmosphere.

This equipment must be installed in accordance with the pertinent clauses of the National Electrical Code and/or Canadian

Electrical Code for hazardous locations.

The terminal cover retaining screw must be tightened to a torque of 50 cN.m.

WARNING! Explosion hazard! Substitution of components may impair suitability for class I, division 2

UL Class I, Division 2 (si commandé)

Cet équipement est adapté uniquement à une utilisation en zones dangereuses de classe I, division 2, groupes A, B, C et D ou non

dangereuses.

ATTENTION ! Ne pas ouvrir l'équipement dans une atmosphère explosive.

Cet équipement doit être installé conformément aux clauses du Code électrique national pour les Etats-Unis ou au Code électrique

canadien pour le Canada relatives aux zones dangereuses.

La vis de fixation du couvercle de protection de borne doit être serrée à un couple de 50 cN.m.

ATTENTION ! Risque d'explosion ! Le remplacement de certains composants peut compromettre la conformité à la classe I,

division 2.

Protective earth (ground) terminal.

Both direct and alternating current supply.

This symbol, when noted on a product, indicates a potential hazard which could cause serious personal injury and / or death. The user should

reference this instruction manual for operation and / or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and / or electrocution exists and indicates

that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier.

Recycle separately from general waste under the WEEE directive

The European Union RoHS Directive and subsequent regulations introduced in member states and other countries limits the use of six

hazardous substances used in the manufacturing of electrical and electronic equipment. Currently, monitoring and control instruments do not

fall within the scope of the RoHS Directive, however ABB has taken the decision to adopt the recommendations in the Directive as the target for

all future product design and component purchasing.

4CI/CMF160/310–EN Rev. C

Specification

Mechanical data

Protection

IP66 / NEMA 4X

Dimensions

Height – 194 mm (7.64 in) minimum (excluding glands)

Width – 214 mm (8.42 in) – excluding glands

Depth – 98 mm (3.85 in) door closed – minimum (excluding

fixing brackets)

Weight – 1.5 kg (3.3 lb)

Materials of construction

Glass-filled polycarbonate

Weight

1.5 kg (3.3 lb).

Electrical

Power supply ranges

100 to 240 V AC max., 50 / 60 Hz ± 10 %

(90 to 264 V AC, 45/65 Hz)

Power consumption

25 W max.

Inputs / Outputs

Analog inputs

2 optional

Analog outputs

2 optional

Galvanically isolated from the rest of the circuitry, 500 V for

1 minute. Range-programmable source and range 0 to 22 mA,

maximum load 750 @ 20 mA

Relay outputs

4 standard, 2 optional

Fully-programmable. Contacts rated at 5A @ 110 / 240 V.

Standard relays are changeover.

Optional relays are normally closed (N/C).

Digital inputs / outputs

6 standard, user-programmable as input or output

Minimum input pulse duration: 125 ms

Input:

— Volt-free

(contact open > 10 M, contact closed < 100 k

— 24 V DC

(1-signal 15 to 30 V, 0-signal –3 to 5 V

— TTL

(low: 0 to 0.8 V / high: 2 to 5 V

— Conforms to IEC 61131-2

Output:

— Open collector

— 30 V, 100 mA max. switched

— Conforms to IEC 61131-2

Update rate:

— 125 ms

Environmental data

Ambient operating temperature:

0 to 55 ºC (32 to 131 ºF)

Ambient operating humidity:

Up to 95 % RH non-condensing

Storage temperature:

– 20 to 70 °C (–4 to 158 °F) without sensor

0 to 55 °C (41 to 131 °F) with sensor

Approvals, certification and safety

uULus

General safety

EN61010-1

Pollution Degree 2

Insulation Class 1

EMC

Emissions & immunity

Meets requirements of IEC61326 for an industrial environment

CI/CMF160/310–EN Rev. C 5

1Location

Locate and install in a clean, dry, well ventilated and

vibration-free location providing easy access. Avoid rooms

containing corrosive gases or vapors, for example, chlorination

equipment or chlorine gas cylinders.

2Mounting

Panel mounting

Tighten (both) panel clamp anchor screws against the panel to

a torque value of 0.5 to 0.6 Nm (4.42 to 5.31 lbf/in.).

WARNING – Bodily injury The CMF310 controller (or

CMF160 indicator) is not fitted with a switch – an isolation

device such as a switch or circuit breaker conforming to

local safety standards must be fitted to the final installation.

It must be fitted in close proximity to the CMF310 controller

(or CMF160 indicator), within easy reach of the operator

and marked clearly as the isolation device for the CMF310

controller (or CMF160 indicator).

Fig. 1 Siting

Fig. 2 Environmental requirements

Eye-level location

Avoid vibration

Humidity

0 to 95 %

Ambient temperature

55 °C

(131 °F)

Max.

0 °C

(32 °F)

Min.

IP66/NEMA4X

(front panel)

Use screened cable

Dimensions in mm (in.)

Fig. 3 Panel-mount options

(3.6)

35 (1.4)

Cable gland kit (optional)

Mounting panel –

maximum thickness 6 (0.236)

Panel cut-out dimensions*

40 (1.57)

40 (1.57)**

(7.32 )

+0.04

–0

+1.1

–0

186

(7.32 )

+0.0

+1.1

–0

186

213 (8.38)

194

(7.64)

6CI/CMF160/310–EN Rev. C

Pipe mounting Wall mounting

Weathershield (pipe- and wall-mount installations)

Dimensions in mm (in.)

Fig. 4 Pipe-mount options

213 (8.38) 98 (3.85)

66 (2.6)

194

(7.64)

Pipe diameters:

max. 62 (2.44) / min. 45 (1.77)

Pipe-mount kit (optional)

Vertical pipe configuration

Horizontal pipe

Cable gland kit (optional) 170 (6.7) max.

Dimensions in mm (in.)

Fig. 5 Wall-mount option

Dimensions in mm (in.)

Fig. 6 Weathershield (pipe- and wall-mount installations)

214 (8.42)

(2.44)

(2.40)

200 (7.87) Fixing centers

Ø6.4

(0.25)

Fixing centers

Cable gland kit

(optional)

175 (6.89)

240 (9.45)

Wall-mount entries Pipe-mount entries

240

(9.45)

CI/CMF160/310–EN Rev. C 7

3Electrical connections

Accessing the connection board

Referring to Fig. 7:

1. Using a pozi-drive screwdriver, turn the (captive) electronics

section door retaining screw A1/4turn counter-clockwise

and open the door.

2. Turn the cover plate retaining screw Banti-clockwise until

the cover plate Ccan be removed.

3. Make connections to connection board terminals – see

Fig. 8, page 8.

4. Refit cover plate Cand secure it by turning retaining screw

Bclockwise until finger-tight. Close the door to the

electronics section and turn door retaining screw A1/4turn

clockwise to secure.

WARNING – Bodily injury

– If the CMF310 controller (or CMF160 indicator) is used in a manner not specified by the Company, the protection provided

by the equipment may be impaired.

– Remove all power from supply, relay, any powered control circuits and high common mode voltages before accessing or

making any connections. Use cable appropriate for the load currents: 3-core cable rated 3 A and 75 °C (167 °F) minimum,

and voltage: 100 / 240 V that conform to either IEC 60227 or IEC 60245, or to the National Electrical Code (NEC) for the

US, or the Canadian Electrical Code for Canada. The terminals accept cables 0.14 to 2.5 mm2(26 to 14 AWG).

– Ensure the correct fuse is fitted – see Fig. 8 for fuse details.

– Replacement of the internal battery must be carried out by an approved technician only.

– The CMF310 controller (or CMF160 indicator) conforms to Insulation Class I of IEC 61010.

– All connections to secondary circuits must have insulation to required local safety standards. After installation, there must

be no access to live parts, for example, terminals. Use screened cable for signal inputs and relay connections.

Route signal leads and power cables separately, preferably in an earthed (grounded) flexible metal conduit.

– All equipment connected to the CMF310 controller (or CMF160 indicator) terminals must comply with local safety

standards (IEC 60950, EN61010-1).

USA and Canada Only

– The supplied cable glands are provided for the connection of signal input and ethernet communication wiring ONLY.

– The supplied cable glands and use of cable / flexible cord for connection of the mains power source to the mains input and

relay contact output terminals is not permitted in the USA or Canada.

– For connection to mains (the mains input and relay contact outputs), use only suitably rated field wiring insulated copper

conductors rated min. 300 V, 14 AWG, 90 °C. Route wires through suitably rated flexible conduits and fittings.

IMPORTANT (NOTE) Before fitting cable glands, identify

the connections required and cable gland entries to be

used.

WARNING In order to comply with General Safety

Insulation Class 1, the mains earth wire must be

connected to the protective earth terminal block as

shown, NOT to the case stud.

Fig. 7 Accessing the connection board and making electrical connections

I/O MODULE 3

SK5

8CI/CMF160/310–EN Rev. C

Electrical connection board

Fig. 8 CMF160 / 310 electrical connections

COMMS OUT 1 OUT 2 RELAY 1 RELAY 2 RELAY 3 RELAY 4

INT

+24V

DIO1

DIO2

DIO3

DIO4

DIO5

DIO6

DIO COM

N/O

COM

N/C

N/O

COM

N/C

N/O

COM

N/C

N/O

COM

N/C

COMMUNICATIONS

MODULE

I/O MODULE 3

SK1

SK4

Input 1 Input 2 Tx PSU

SK5

SK2

12 +–+–

COMMS OUT1 OUT 2

RELAY1 RELAY 2 RELAY3 R ELAY4

INT

+24V

DIO1

DIO2

DIO3

DIO4

DIO5

DIO6

DIOCOM

N/C

COM

N/C

COM

N/C

COM

N/C

COM

N/C

COMMUNICATIONS

MODULE

I/O MODULE 2 I/O MODULE 3

SK1

SK4 SK5

SK2

1234 +–+–

I/O MODULE 3

SK5

RELAY

OUT 3 OUT 4 RELAY

COM

N/C

COM

N/C

–

I/O MODULE 3

SK5

RELAY

OUT3 OUT4 RELAY

COM

N/C

COM

N/C

–

345

Fuse 3.15 A Type T 100 to 240 V, 50/60

Mains supply 100 V to 240 V

AC ±10 % (90 V min. to 264 V

max.) 50 / 60 Hz

Digital I/O

connections

I/O module 3 option

card (shown fitted)

Analog input module 1 terminal connections

Optional

communications module

(Ethernet / MODBUS)

Comms.

connections

Relay connections

1 to 4 (standard)

Analog outputs

3 and 4 (optional)

Relay connections

5 and 6 (optional)

Analog output

connections 1 and

Analog input I/O module 1

(shown fitted)

Analog input I/O

module 2 position

CI/CMF160/310–EN Rev. C 9

Analog inputs

Digital I/O, relays and analog output connections

* Using internal power supply

** Analog Input 2 can be used only with THC inputs if Analog Input 1 is also used as a THC input.

*** To connect the CJ, put LK3 into position B. To disconnect the CJ put LK3 into position A.

**** For mA input types, to ensure loop continuity when the CMF310 controller (or CMF160 indicator) is switched off, fit a 2V7 Zener diode

Note. 3-lead RTD: 3 leads must have equal resistance, not exceeding 20 each.

Fig. 9 Standard Analog Inputs (1 and 2)

Fig. 10 Digital I/O, relays and analog output connections

LK3

Digital Input

Milliamps*

THC

THC**

3-lead RTD 2-lead RTD

+ Resistance

Transmitter PS U

Analog

Input 2

Analog

Input 1

Milliamps*

****

mA, mV, V,

Digital Input

4-lead RTD

CJ***

–

Relays (5 and 6)

Analog outputs (1 to 4) Digital input (voltage-free)Digital input (24 volt)

INT +24 V (100 mA max.)

DIO 1 – 6 Load

DIO 1 – 6

INT +24 V

DIO 1 to 6

DIO COM

COM

N/C

750 

Max.

Load

COM

N/C

N/O

Chart recorder

Relays (1 to 4)

Load

10 CI/CMF160/310–EN Rev. C

4Front panel keys

Operation is performed using the keys on the front panel. These enable local navigation and selection of software options on all

displays, acknowledgement and data logging and monitoring and access to all menus. All diagnostic messages are displayed in the

Diagnostic View.

Prompts associated with active keys are displayed on each screen. Diagnostic and display icon descriptions are included in this

document.

Key functions for controller and indicator overlays are described in the following table:

5Operator level menus

Controller Indicator

Key Function

ANavigation key – left and Operator Level access key

BLocal / Remote setpoint mode selection key Alarm acknowledge key – acknowledges any active and unacknowledged

alarms

CUp key – navigate up menus and increase displayed values

DDown key – navigate down menus and decrease displayed values

EAuto / Manual control mode selection key Scroll key – scrolls through each available operator view

Navigation key – right and programmable Soft Key

At menu level, selects the highlighted menu item, operation button or edits a selection

When a Soft Key option is assigned to key 5, the Advanced Level must be accessed using the Operator Level access key 1.

Operator level menus are used to adjust setpoint(s) and output(s), select setpoints, select the view and to enter

Basic and Advanced modes (via the Access level).

To access Operator Level menus:

1. From the Operator Page, press to view the available menus.

2. Use the / keys to scroll through the menus and menu options.

3. Press to expand menu levels and to select menu options or press to return to the previous menu.

Menu functions are described in the following table:

Autotune

Adjust

Setpoint Select

Alarm Acknowledge

View Select

Enter Config. Level

Autotune Used to start or stop an autotune routine. This menu is enabled only if Autotune mode is On.

Adjust Enables a value to be adjusted using the / keys.

The icon next to a value indicates the current adjustable selection.

Setpoint Select Selects the local setpoint to be used (displayed only if more than 1 local setpoint is configured).

Alarm Acknowledge Acknowledges any active but unacknowledged alarms.

View Select Selects the Operator view to be displayed.

Enter Config. Level Displays the Access Level selection views – see Section 6, page 11 for security options.

Table of contents

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual

3M MicroTouch EX113 reference guide