ABB IRC5 Compact Quick start guide

The information in this document is subject to change without notice and should not be construed as a

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ABB Engineering (Shanghai)

No.5, lane369, Chuangye Rd, Kangqiao Town

Nanhui District, Shanghai, 201319

P.R.China

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Manufacture

Type

Control cabinet

Mains voltage

Supply

Control voltage

Year of construction

Type of installation

Customer

Drawing number

Drawing version

Project start

Project manager

Last revision

Designed date

Number of pages

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Table of contents

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CAB 1 TITLE PAGE 8/15/2011 CNYAWU2

CAB 2 TITLE PAGE 8/15/2011 CNYAWU2

CAB 3 Table of contents: 10/27/2011 CNYAWU2

CAB 4 Table of contents: 10/27/2011 CNYAWU2

CAB 5 REVISION INFORMATION 9/13/2012 CNYAWU2

CAB 6 Front View 8/15/2011 CNYAWU2

CAB 7 Top View 8/15/2011 CNYAWU2

CAB 8 Side View 8/15/2011 CNYAWU2

CAB 9 BLOCK DIAGRAM 8/15/2011 CNYAWU2

CAB 10 MAIN POWER INPUT 8/15/2011 CNYAWU2

CAB 11 POWER SUPPLY DSQC 661 AND 662 8/15/2011 CNYAWU2

CAB 12 EMERGENCY STOP 10/9/2011 CNYAWU2

CAB 13 RUN CHAIN OPERATING 8/15/2011 CNYAWU2

CAB 14 SAFETY STOP 8/15/2011 CNYAWU2

CAB 15 POWER UNIT 8/15/2011 CNYAWU2

CAB 16 RUN CHAIN EXT OPERATING MODE SELECTOR, 2MODES 10/9/2011 CNYAWU2

CAB 17 FPU, FLEXPENDANT 10/9/2011 CNYAWU2

CAB 18 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2

CAB 19 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2

CAB 20 Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO 10/9/2011 CNYAWU2

CAB 21 PROFIBUS DP M/S 8/15/2011 CNYAWU2

CAB 22 DEVICENET SINGLE/DUAL ADAPTER 8/15/2011 CNYAWU2

CAB 23 ETHERNET IP CARD 8/15/2011 CNYAWU2

CAB 24 DEVICENET LEAN 8/15/2011 CNYAWU2

CAB 25 DEVICENET ADAPTER 8/15/2011 CNYAWU2

CAB 26 DSQC 652 10/9/2011 CNYAWU2

CAB 27 DSQC 652 9/13/2012 CNYAWU2

CAB 27.a OPTION: SAFETY AND I/O INTERFACE 8/15/2011 CNYAWU2

CAB 28 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 10/9/2011 CNYAWU2

CAB 29 DIGITAL I/O UNIT 8/15/2011 CNYAWU2

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CAB 30 COMBI I/O UNIT 8/15/2011 CNYAWU2

CAB 31 RELAY I/O UNIT 10/9/2011 CNYAWU2

CAB 32 RELAY I/O UNIT 8/15/2011 CNYAWU2

CAB 33 REMOTE I/O UNIT 8/15/2011 CNYAWU2

CAB 35 ENCODER UNIT 10/9/2011 CNYAWU2

CAB 36 CC-Link 8/18/2011 CNYAWU2

CAB 37 AXIS COMPUTER UNIT 8/15/2011 CNYAWU2

CAB 38 CUSTOMER CONNECTOR 8/15/2011 CNYAWU2

CAB 39 AXIS COMPUTER UNIT 10/9/2011 CNYAWU2

CAB 40 RECTIFIER AND BLEEDER 10/9/2011 CNYAWU2

CAB 41 FAN UNIT 8/15/2011 CNYAWU2

CAB 42 REMOTE SERVICE 8/15/2011 CNYAWU2

CAB 43 SERVO DRIVE SYSTEM IRB 120 8/15/2011 CNYAWU2

CAB 44 CONTROL CABLE 10/27/2011 CNYAWU2

CAB 45 SERVO DRIVE SYSTEM IRB 140 8/15/2011 CNYAWU2

CAB 46 CONTROL CABLE IRB 140 10/9/2011 CNYAWU2

CAB 47 SERVO DRIVE SYSTEM IRB 360 8/15/2011 CNYAWU2

CAB 48 CONTROL CABLE IRB 360 10/9/2011 CNYAWU2

CAB 49 SERVO DRIVE SYSTEM IRB 1410, 1600, 260 8/15/2011 CNYAWU2

CAB 50 CONTROL CABLE IRB 1410, 1600, 260 10/9/2011 CNYAWU2

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Rev 09 2011 08

Rev 08 2011 05

Rev 10 2011 09

Rev 11 2012 09

Page 16 Correct the connectors in A21, add brake release button.

Page 27a DO exchange with DI.

Page 46 Change the wire no. of LIM.

Page 48 Change the wire no. of LIM.

Page 50 Change the wire no. of LIM.

Correct document no. error.

Page 36, DSQC 378B exchanged the wrong type DSQC678B.

Page 44, Correct the wrong connection of EIB

Page 27,29 24V supply internal connection of DSQC652.

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Brake release

Only for IRB120

Power switch

Power input

Memory card

XS0

S21.4

Console

Emergency stop

A7 A38

Motor on

Service AXC1

Field bus

Flex Pendant

TPU

Safety

S21.2

S21.3 S21.1

Lan

Mode switch

XS11XS10

XS8

XS7

adapter

Power cable

Signal cable for external axis

Ext. axis

Signal cable

Axis selector

Panel unit

A33 Profibus DP M/S

A34 Dual RS232

A35 DeviceNet

A36 Ethernet

COM1

Power cable for

external axis

XS41

Power supply DeviceNet

XS2

XS13

XS12

XS1

I/O

USB1

USB2

XS9

XS4

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System power supply

Safety board

Contactor A

Contactor B

Fan cover

K42, K43

A21

K44

R1.1

Drive unit

E41, E42

A41

Fan

Bleeder

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Power distribution board

Main computer

Filter

A31

Axis computer

Ultra cap bank

A42

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A41

Drive unit

Manipulator

A42

Axis

computer

S21

Control panel

K43

K42

Ultra cap

A35A21

Safety

board

G1&G2

TPU

Field bus

A31

Main

Computer

DeviceNet

Lean

Ethernet service

USB

LAN

I/Ox

I/O

unit

220V~230V

Customer

connection

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MAIN POWER INPUT Location:

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Wire No. Single phase

-11 AWG14

-12 AWG14

AWG14

-15 AWG14

-16 AWG14

-17 AWG14

-21AWG14 BK

-22 AWG14 BK

-23 AWG14 BK

-XS0 2

L1'

L2'

L3'

-Z1 3

-Q1

GNYE

-L1 / 15;7

-L2 / 15;7

-L3 / 15;7

-LP1 / 11;7

-LP2 / 11;7

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