ABB ACH550-01 User manual

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ACH550

User’s Manual

ACH550-01 Drives

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GENERAL MANUALS

ACH550-01 User's Manual

3AFE68258537 (English)

HVAC Info Guide

3AFE68338743 (English)

Flange Mounting Instructions

OPTION MANUALS

(delivered with optional equipment)

BACnet® Protocol

3AUA0000004591 (English)

Embedded Fieldbus (EFB)

Control

3AFE68320658 (English)

MFDT-01 FlashDrop User’s

Manual

3AFE68591074 (English)

OREL-01 Relay Output Extension

Module User's Manual

3AUA0000001935 (English)

RBIP-01 BACnet/IP Router

Module Installation Manual

3AUA0000040168 (English)

RBIP-01 BACnet/IP Router

Module User’s Manual

3AUA0000040159 (English)

RCAN-01 CANopen Adapter

User's Manual

3AFE64504231 (English)

RCNA-01 ControlNet Adapter

User's Manual

3AFE64506005 (English)

Kit, IP21 /

UL type 1 Frame

size Code (English)

FMK-A-R1 R1 100000982

FMK-A-R2 R2 100000984

FMK-A-R3 R3 100000986

FMK-A-R4 R4 100000988

Kit, IP54 /

UL type 12 Frame

size Code (English)

FMK-B-R1 R1 100000990

FMK-B-R2 R2 100000992

FMK-B-R3 R3 100000994

FMK-B-R4 R4 100000996

RDNA-01 DeviceNet Adapter

User's Manual

3AFE64504223 (English)

RECA-01 EtherCAT Adapter

Module User's Manual

3AUA0000043520 (English)

REPL-01 Ethernet POWERLINK

Adapter Module User's Manual

3AUA0000052289 (English)

REPL-02 Ethernet POWERLINK

Adapter Module User's Manual

3AUA0000090411 (English)

RETA-01 Ethernet Adapter

Module User's Manual

3AFE64539736 (English)

RETA-02 Ethernet Adapter

Module User's Manual

3AFE68895383 (English)

RLON-01 LONWORKS® Adapter

Module User’s Manual

3AFE64798693 (English)

RPBA-01 PROFIBUS DP Adapter

User's Manual

3AFE64504215 (English)

SREA-01 Ethernet Adapter User's

Manual

3AUA0000042896 (English)

MAINTENANCE MANUALS

Guide for Capacitor Reforming in

ACS50, ACS55,ACS150,ACS310,

ACS350, ACS355, ACS550,

ACH550 and R1-R4 OINT-/SINT-

boards 3AFE68735190 (English)

ACH550-01 manuals

ACH550-01 Drive manuals

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1. Contents of this manual

2. Preparing for installation

3. Installing the drive

4. Start-up and control panel

5. Application macros and wiring

6. Real-time clock and timed functions

7. Serial communications

8. Parameter listing and descriptions

9. Diagnostics and maintenance

10. Technical data

Index

3AFE68258537 REV G

EFFECTIVE: 2014-07-03

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APOGEE® is a registered trademark of Siemens Building Technologies Inc.

BACnet® is a registered trademark of ASHRAE.

CANopen is a registered trademark of CAN in Automation e.V.

ControlNet™ is a trademark of ODVA™.

DeviceNet™ is a trademark of ODVA™.

DRIVECOM is a registered trademark of DRIVECOM User Group e.V.

EtherCAT® is registered trademark and patented technology, licensed by

Beckhoff Automation GmbH, Germany.

EtherNet/IP™ is a trademark of ODVA™.

ETHERNET POWERLINK is a trademark of Bernecker + Rainer Industrie-

ElektronikGes.m.b.H.

LONWORKS® is a registered trademark of Echelon Corporation.

Metasys® N2 is a registered trademark of Johnson Controls Inc.

Modbus and Modbus/TCP are registered trademarks of Schneider Automation

Inc.

PROFIBUS, PROFIBUS DP and PROFINET IO are registered trademarks of

Profibus International.

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ACH550-01 User's Manual

Table of contents 1

Table of contents

1. Contents of this manual ............................................. 7

What this chapter contains .......................................... 7

Compatibility ................................................................ 7

Intended use................................................................ 7

Intended audience ....................................................... 7

Use of warnings and notes.......................................... 8

Safety instructions ....................................................... 8

Drive package............................................................ 11

Lifting the drive .......................................................... 12

2. Preparing for installation.......................................... 13

What this chapter contains ........................................ 13

Drive identification ..................................................... 14

Frame size................................................................. 17

Motor identification..................................................... 19

Motor compatibility..................................................... 21

Suitable environment and enclosure ......................... 22

Suitable mounting location......................................... 23

Wiring and EMC considerations ................................ 26

Cabling instructions ................................................... 28

Input power (mains) cables........................................ 28

Motor cables .............................................................. 28

Control cables............................................................ 32

Tools required............................................................ 35

Checklist for installation preparations........................ 36

3. Installing the drive..................................................... 37

What this chapter contains ........................................ 37

Preparing the mounting location................................ 38

Removing front cover (IP54)...................................... 39

Removing front cover (IP21)...................................... 40

Mounting the drive (IP54) .......................................... 41

Mounting the drive (IP21) .......................................... 42

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2 Table of contents

ACH550-01 User's Manual

Overview of wiring installation (R1…R4) ...................43

Overview of wiring installation (R5…R6) ...................44

Checking the insulation of the assembly....................46

Power wiring (IP54)....................................................47

Power wiring (R1…R3 IP54, units with main switch

option +F278).........................................................50

Control wiring (IP54) ..................................................55

Power wiring (IP21)....................................................56

Control wiring (IP21) ..................................................59

Check installation.......................................................61

Re-install cover (IP54) ...............................................63

Re-install cover (IP21) ...............................................64

Apply power ...............................................................65

4. Start-up and control panel........................................ 67

What this chapter contains.........................................67

Control panel compatibility.........................................67

HVAC control panel (ACH-CP-B) features.................67

Start-up ......................................................................68

Modes ........................................................................71

Output (Standard display) mode................................72

Parameters mode ......................................................74

Assistants mode.........................................................76

Changed parameters mode.......................................80

Drive parameter backup mode...................................81

Time and date mode..................................................88

I/O settings mode.......................................................91

Fault logger mode......................................................92

5. Application macros and wiring ................................ 93

What this chapter contains.........................................93

Applications................................................................93

Selecting an application macro..................................94

Restoring defaults......................................................95

1. HVAC default .........................................................96

2. Supply fan..............................................................98

3. Return fan ............................................................100

4. Cooling tower fan.................................................102

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ACH550-01 User's Manual

Table of contents 3

5. Condenser ........................................................... 104

6. Booster pump ...................................................... 106

7. Pump alternation.................................................. 108

8. Internal timer........................................................ 110

9. Internal timer with constant speeds / Powered roof

ventilator............................................................... 112

10. Floating point..................................................... 114

11. Dual setpoint PID............................................... 116

12. Dual setpoint PID with constant speeds............ 118

13. E-bypass (USA only) ......................................... 120

14. Hand control ...................................................... 122

Connection examples of two-wire and three-wire

sensors................................................................. 124

Connection for obtaining 0…10 V from analogue

outputs ................................................................. 125

6. Real-time clock and timed functions..................... 127

What this chapter contains ...................................... 127

Real-time clock and timed functions........................127

Using the timer.........................................................128

Example of timer use............................................... 135

7. Serial communications........................................... 139

What this chapter contains ...................................... 139

System overview...................................................... 140

Embedded fieldbus (EFB)........................................ 142

Fieldbus adapter (EXT FBA).................................... 147

Drive control parameters ......................................... 153

Fault handling .......................................................... 162

8. Parameter listing and descriptions ....................... 165

What this chapter contains ...................................... 165

Parameter groups.................................................... 165

Complete parameter list........................................... 328

9. Diagnostics and maintenance................................ 369

What this chapter contains ...................................... 369

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4 Table of contents

ACH550-01 User's Manual

Diagnostics displays ................................................370

Correcting faults.......................................................371

Fault resetting..........................................................380

History......................................................................381

Correcting alarms.....................................................381

Maintenance intervals..............................................386

Heatsink...................................................................387

Main fan replacement ..............................................387

Internal enclosure fan replacement..........................391

Capacitors................................................................392

Control panel............................................................393

10. Technical data........................................................ 395

What this chapter contains.......................................395

Ratings.....................................................................395

Input power (mains) cable, fuses and circuit breakers...

401

Input power and motor connection terminals...........408

Input power (mains) connection...............................409

Motor connection .....................................................410

Control connections.................................................414

Efficiency..................................................................418

Losses, cooling data and noise................................418

Dimensions and weights..........................................420

Ambient conditions...................................................440

Materials ..................................................................441

Applicable standards................................................442

Markings ..................................................................442

IEC/EN 61800-3:2004 Definitions............................444

Compliance with the IEC/EN 61800-3:2004 +A1:2012..

445

Index........................................................................447

Further information ...............................................471

Product and service inquiries...................................471

Product training........................................................471

Providing feedback on ABB Drives manuals ...........471

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ACH550-01 User's Manual

Table of contents 5

Document library on the Internet ............................. 471

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