ABB TCC300 User manual

Quick Start Guide

TCC300 Tapchanger Control

1LCD SCREEN Pressing any push button will wake up the LCD and display the heading corresponding to the “Hot Button” label

inside the push button - WAKE, MNTR, SETP, CNFG, COMM, UTIL, or VR.

2EXIT/WAKE

Push button

The EXIT WAKE Push button wakes the LCD from sleep mode and begins scrolling through a list of user pro-

grammed metered/calculated values.

3VR Pushbutton Activates the user defined Voltage Reduction Steps

Shortcuts/arrows

4SETP Access to the Setpoints screens

5MNTR Access to the Monitoring screens

6ENT/UTL Push button Access to the Utilities screens and enter button

7CNFG Access to the Configuration screens

8COMM Access to the Communication screens

9LEDS See page 2

10 USB Port Out of Band High Voltage

11 Smart FlashCard Slot Used for loading and saving setpoints, DNP files and IEC 61850 CID files, saving datalog, SOE and OSC files, clone

saving and uploading, updating firmware, saving Wakeup screen parameters and all metering parameters, and can

be used as an Access Code Key.

10 11

Leds

RAISE LED Out of Band Low Voltage

LOWER LED Out of Band High Voltage

REV PWR LED Indicates reverse power flow

OK LED Illuminates to indicate the micro controller is functioning properly and is extin-

guished when a Motor Seal-in Failure Block is in effect

COM1 TX/RX LEDS Indicates when control is transmitting and/or receiving data

ALARM LED Indicates any of the programmable alarms are activated

V/RED LED Indicates voltage reduction has been invoked

- Continuous illumination and one periodic flash indicates Level 1 Voltage

Reduction

- Continuous illumination and two periodic flashes indicates Level 2 Voltage

Reduction

- Continuous illumination and three periodic flashes indicates Level 3 Voltage

Reduction

MANUAL LED Indicates automatic control is disabled and in manual mode

LOCAL LED Indicates control is switched into Local mode, cannot command control to raise or

lower via SCADA

Top View

Front

Fiber Optic V-Pin

Connector (optional)

Fiber Optic

ST Connector

RJ-45 Ethernet over

Copper (optional)

Control Power

Backup Input

BlueTooth

Ethernet over Fiber

Optic (optional)

RS-485

RS-232 DE9S

Bottom View

In-Line, 6-Pin Connector

for the M-2025B, C or D

Current Loop Module

24-Pin Blue Connector for

TCC300 Adapter Panels or

Direct Connection

Source Voltage Input

One Aux Output

Three Aux Inputs

Front

External connection locations

24-Pin Connector (P2)

Voltage Input (Polarity)

Neutral

Load Current (Return)

Load Current (Polarity)

Circulating Current (Polarity)

Circulating Current (Return)

Tapchanger Raise Output

Motor Power Input

Voltage Reduction Step #2 or

Contact KeepTrack 1R1L/1N Input

Contact "Wetting"

Supply + 12 Vdc

Operations Counter/

Switch Status Input #1

Operations Counter/

Switch Status Input #2

Input 1 Motor Seal-in/

Switch Status

Neutral Position Detector #1

Neutral Position Detector #2

Tapchanger Lower Output

Non-Sequential Operation/Auto

Tap Inhibit Input/SCADA Cutout

Voltage Reduction Step #1 or

Contact KeepTrack 1R1L/1N Input

Motor Seal-in Disconnect Output

User-Programmable Alarm

Self-Test Alarm

User-Programmable Alarm

Non-Interruptable

Pwr Supply Input

Self-Test Alarm

Source Voltage Input

Aux Output

Aux Input A1

Or DVAr2 Disable Input

Aux Input A2

Aux Input A3

Fuse ¼ Amp

Voltage Input (Polarity)

Load Current (Return) See Note 2

Voltage Input (Return) See Note 2

Load Current (Polarity) 0.2 A

Circulating Current (Polarity) 0.2A

Circulating Current (Return)

Self-Test Alarm

(Return) See Note 4

User-Programmable

Alarm (Return)

Self-Test Alarm

(Input) See Note 4

User-Programmable

Alarm (Input)

Motor Seal-in

Note 3

AUTO

OFF

RAISE

LOWER

RAISE

LOWER

INTERLOCK

AUX LOWER (AL)

AUX RAISE (AR)

AL A

RMOTOR

FUSE 6

MOTOR POWER 120/240 V

See Note 1

R L

When an adapter panel is not used, automatic shorting of CT inputs is not provided by the

TCC300/M-2050; the customer must provide a mehod for shorting the CT‘s before the control is disconnected.

1. Motor voltage may be 120 or 240 V to neutral, or 240 phase to phase.

2. The customer is to provide an earth ground connection to the CT/VT‘s neutral connection, external to the control

3. To Motor Power Seal-in board.

4. If the TCC300 is configured for the SCAMP push button Auto/Manual Switch type, the Self-Test Alarm relay is NOT avai-

lable.

Typical TCC300 stand-alone

Safety information

Death or severe electrical shock can occur

In no case should the line current circuit be interrupted with the regulator or transformer energized. Do not remove auxiliary

current transformers without shorting the current inputs.

Exercise care during installation, operation and maintenance procedures

The equipment described in this manual contains voltages high enough to cause serious injury or death. Only qualified per-

sonnel should install, operate, test, and maintain this equipment. Be sure that all personnel safety procedures are carefully

followed. Exercise due care when operating or servicing alone.

Remove Fuses Before Service

Menu screens

Press EXIT to go to the Menu Header.

Press either ←or →to move sideways to the adjacent Menu Header.

Press ENT to view

Tapchanger Status

Press ENT to view

Alarm Status

Press ENT to view

Input Status

Press ENT to view

Output Status

Peak RMS Curr

x.x mA (x.x) T

Avg RMS Curr

x.x mA (xx.x) T

Profile Duration

xxx.x ms(xxx.x) T

Peak Motor Current E

x.x mA

Voltage % THD

x.x %

Current % THD

xx.x %

Press ENT to view

Voltage Harmonics

Press ENT to view

Current Harmonic

Status Motor Current Harmonics

MONITOR

UTIL SETP

Tap Information Present Demand Demand History Energy Metering

Tap Position/Cal

DISABLE

Drag Hands E

L= 0 N R= 0 N

Definite Timer

Raise xxs Lowerxxs

Intertap Timer

x %

Operation Counter

Resettable Counter E

Neutral Sw Counter

Lower Counter

Raise Counter

Press ENT to view

specific Tap Stats

Press ENT to clear Tap

Statistics

RTN Success Counter

00000

RTN Status

DISABLED

Count to RTN Active

00000

Demand Interval

xx Min

Demand Load Voltage

xxx.x Volts

Demand Pri. Current

xxx.x Amps

Demand Pri. Watts

x.xx MW

Demand Pri. VArs

x.xx MVArs

Demand Pri. VA

x.xx MVA

Demand Interval

xx Min

Min Load Voltage E

x.x Volts

Max Load Voltage E

xxx.x Volts

Max Pri.Current E

xxx.x Amps

Max Primary Watts E

x.xx MW

Max Primary VArs E

x.xx MVAr

Max Primary VA E

x.xx MVA

PF @ Max VA E

x.xxx PF

Press ENT to reset

Demand History

Press ENT to perform

Master Reset

Watt Hours Fwd

x kWh

Lagging VAr Hours E

x kVArh

Watt Hours Rev E

xx kWh

Leading VAr Hours E

xx kVArh

Press ENT to reset

Energy Metering

Press ENT to perform

Master Reset

If DVAr enabled

Metering

Load Voltage

xxx.x Volts

Meter Out Voltage

xxx.x Volts

Source Voltage

disabled

Load Current

x.x mA LEAD/LAG

Circulating Current

x.x mA LEAD/LAG

DVar Current

x.x mA LEAD/LAG

Compensated Voltage

xxx.x Volts

Primary Voltage

x.xx kV

Primary Src Voltage

disabled

Primary Current

xxx.x Amps

Primary Watts

x.xx MW

Primary VArs

x.xx MVArs

Primary VA

x.xx MVA

Power Factor

x.xxx LEAD/LAG

Frequency

xx.x Hz

Load Voltage

xxx.x Volts

Watt Hours Fwd E

x kWh

Harmonics

To Tap

Information

UTILITIES

COMM MNTR

*Power Flow Reverse setting screens are only available when the “Reverse Power Operation” selection under “Common Settings”

is selected to either: REGULATE REVERSE,REG. R MEASURED SRC, DISTRIBUTED GENERATION, AUTO DETERMINE orAUTO

DETERMINE MEASURED. If Distributed Generation is selected, then only LDC values can be set.Selecting BLOCK, IGNORE or

RETURN TO NEUTRAL disables the Power Flow Reverse setting screens.

Menu screens

Active Setpoint Profile or Setpoint Profile

Selected for Editing

Limits 1

Profile Settings Common Settings 1

Block Raise Voltage

xxx.x Volts

Block Lower Voltage

xxx.x Volts

Runup Deadband

x.x Volts

Current Block Limit

xxx mA

Runback Deadband

x.x Volts

Runup Enable/Disable

disable

Active Profile

Profile :1

Edit Profile 1 Name

"Empty"

Profile to Edit

Profile :1

Repeats for

Profiles 2-4

LDC Selection

Timer Reset

INTEGRATING

Timer Characteristic

DEFINITE

Power Direction Bias

NONE

Rev Power Operation

BLOCK *

Power Flow Fwd 1

Bandcenter Fwd

xxx.x Volts

LDC X Fwd

x Volts

Bandwidth Fwd

x.x Volts

LDC Z Fwd

x Volts

LDC R Fwd

x Volts

With LDC R,X

With LDC Z

Definite(Inverse) Delay

Fwd

xx Sec

Bandcenter Rev

xxx.x Volts

Bandwidth Rev

x.x Volts

Power Flow Reverse 1

LDC X Fwd

x Volts

LDC Z Fwd

x Volts

LDC R Fwd

x Volts

With LDC R,X

With LDC Z

Definite(Inverse) Delay

Fwd

xx Sec

VAr Bias 1

Disable on Rev Pwr

disable

VAr Bias Method

Step

Set VAr Bias Method

disable (Step, Linear)

Fwd Max Cap Bnk Size

12000 KVAr

Rev Max Cap Bnk Size

12000 KVAr

Lead % Pickup

Lag % Pickup

VAr Bias Volt Step

1.0 Volts

Max VAR Bias Time

300 mins

Curr Mult Base Value

Disable on Rev Pwr

disable

Set VAr Bias Method

Linear

Linear V Bias -X

0 Volts

Normlzd Lin V Bias -X

x.x Volts

Linear V Bias -X Lmt

0.0 Volts

Linear V Bias +X

0 Volts

Normlzd Lin V Bias +X

x.x Volts

Linear V Bias +X Lmt

0.0 Volts

To Profile

Settings

VAr Bias

Voltage Reduction 1

VRed Turnoff Timer

0 Min

Smart VR

disable

Save VR at Power Off

DON"T SAVE

Standard VR

ENABLE

Reduction Step 1 %

2.5

Reduction Step 3 %

7.5

Reduction Step 2 %

5.0

SETPOINTS

MNTR CNFG

CONFIGURATION

SETP COMM

COMMUNICATION

CNFG UTIL

Menu screens

CONFIGURATION

SETP COMM

Tap Settings

Tapchanger Type

Remote Voltage Bias

Enable/Disable

disable

RVB HB Timer

5 Secs

RVB Scale Factor

1.0

Rev RVB Scale Factor

1.0

Run Through Neutral

Enable/Disable

disable

Reset RTN Succ Ctr

Press ENT to begin

Max Allowed Taps

Max RTN Standby Ops

Taps Between Runs

1000

Max Load Current

50 mA

Nameplate

Auto/Man Sw Type

SCAMP SWITCH

Scamp Init Pwrup

AUTO MODE

Auto/Man Sw Type

NONE/TOGGLE

Comm Block Auto

DON'T SAVE

CT Multiplier

6000 X

Load VT Config

LINE_TO_GROUND

Aux Curr Transformer

200 mA

CT/Load VT Phasing

x Deg

Load VT Multiplier

60.0 X

Load VT Correction

x.x Volts

CT/Source VT Phasing

x Deg

Source VT Multiplier

60.0 x

Source VT Correction

x.x Volts

Norm. VT. Multiplier

x.xx

Power Display Option

SINGLE_PHASE

Fast Volt Recovery

disable

Fast Volt R Setting

x.x V

Regulator Type

TYPE A

Output Selection

CONTINUOUS

Output Pulse

X.X Sec

Low Current Block

disable

Tap Limits ENABLED

Not settable

unless an

external source

of Tap Position

is selected

Tap Position/Cal

DISABLE

Tap Information

disable

Tap Limits

disable/ENABLE

Tap Block Raise

Tap Block Lower

Highest Tap

Lowest Tap

–16

Intertap Delay

x Sec

Seal-in Fail Block

ENABLE

Op Counter Config

1 X/2 X/

COUNT WINDOW/

CAM FOLLOWER

Cam Follower

disable

X Mode Delay

xx ms

Op Counter Preset

XXXXXX

Ntrl Counter Preset

XXXXXX

Lower Counter Preset

XXXXXX

Tapchanger Type

LTC

Regulator Vendor

Default

Counter Time Window

0.5 Sec

Raise Counter Preset

XXXXXX

Maximum Tap Wear

999999

IndTapWear Alrm Set

100 %

Cooper Quick Drive

disable

Op Ctr = Count Window Op Ctr=1X/2X

CONFIGURATION

SETP COMM

CONFIGURATION

SETP COMM

CONFIGURATION

SETP COMM

CONFIGURATION

SETP COMM

To Data Logging

Menu screens

Auto/Man Switch Type set to SCAMP

Programmable Alarm

Prog Alarm Function

–<0000000000000000

Prog Alarm Function

NORMAL/AS DEADMAN OUT

Op Count Signal Alrm

Clear Sealin Alarm

Ready Press ENTER

Clr Low Current Blk

Ready Press ENTER

Clr RTN Fail To Opr

Ready Press ENTER

System Clock

Set Date and Time

08/26/13 15:41:29

Daylight Savings

disable

Input Selection

Input Selection 1

SWITCH STATUS

Input Selection 2

NONSEQ INPUT

Input Selection 3

VOLTAGE RED 2

Mtr Current Profile

Peak RMS % Change

xxx

Average RMS % Change

xxx

Duration % Change

xxx

Init. Motor Current

Press ENT to reset

CBEMA Setup Harmonics Setup Data Logging

Data Log Select

111111111111111

Data Log Interval

5 mins

Press ENT to clear

Data Log Records

Paralleling

Paralleling Type

DISABLE

Paralleling Type

DELTA VAR #1

Paralleling Type

CIRCULATING I

Paralleling Type

DISABLE

Paralleling Type

DELTA VAR #2

DELTA VAR #2 (KT)

DVAR2 Sensitivity

x.x

DVAR2 Reac I Lmt

xxx mA

DVAR2 I Ratio

x.xx

Paralleling Type

MASTER/FOLLOWER

NONE

Paralleling Address

Num. Devices

T.P.R. Timeout

xxxxx ms

Breaker Option

xxxxxx

Tap Difference

Clear Lockout Alarm

Ready Press ENTER

Paralleling Type

PEER2PEER DELTAVAR

P2P Dvar Sensitivity

x.x

DVAR2 Reac I Lmt

xxx.x mA

Topology

Single Bus

Paralleling Address

Num. Devices

P2P Update Speed

xxxxx

Clear Lockout Alarm

Ready Press ENTER

Load Side Brk Config

Not Used

Right Tie Brk Config

Not Used

Left Tie Brk Config

Not Used

MVA Rating

x.x

I Multi Correction

xxx %

Min I Thresh. ENABLED

Use TapTalk For

CBEMA in SOE or OSC

Event 1

ENABLE

Event1 Sag Pickup

xx %

Event1 Sag Dropout

xx %

Event1 Sag Min Dur

1 cycles (xx ms)

Repeats for

Events 2 thru 4

Clear All Counters

Ready Press ENTER

V 2-16 Har. Alarm

011101111111111

V 17-31 Har. Alarm

000000000000001

V Alarm Threshold

1.0 %

I 2-16 Har. Alarm

011101011111111

I 17-31 Har. Alarm

000000000000001

I Alarm Threshold

10 %

Min I Thresh. Enable

ENABLE

Min Fund I Threshold

20 mA

Harmonic Alarm Delay

10 s

Normal Voltage

xxx.x Volts

Nameplate

Menu screens

If Memory Card is present, the first menu

displayed under Communication is the

Memory Card menu, otherwise the

Memory Card menu is not displayed.

If IEC 61850 is purchased

COMMUNICATION

CNFG UTIL

Memory Card

Load Setpoints

Press ENT to begin

Save Setpoints

Press ENT to begin

Save Datalog

Press ENT to begin

Save seq. of events

Press ENT to begin

Save oscillograph

Press ENT to begin

Clone save

Press ENT to begin

Clone load

Press ENT to begin

Load DNP Config

Press ENT to begin

Save DNP Config

Press ENT to begin

Save Metering Data

Press ENT to begin

Firmware Update

Press ENT to begin

Load IEC config

Press ENT to begin

Save IEC Config

Press ENT to begin

SD Quick Capture

Press ENT to begin

Comm Settings

Comm1 Port Type

RS485

Comm2 Port Type

RS232

Comm Protocol

DNP3.0

DNP Configuration

M2001D DNP DEFAULT

CID File ID

M2001D DEFAULT

Src Addr Validation

disable

Substation Address

DNP x

Feeder Address

DNP x

Comm Address

DNP 1 Mdbus 1

Baud Rate

9600

Parity

NONE

Stop Bits

ONE STOPBIT

Sync Time

2 mS

Output Pulse

1.5 Sec

Comm Access Security

disable

Comm Access timeout

60 sec

TX Delay

10 ms

Heartbeat Option

Disabled

Protocol

MODBUS

Baud Rate

115200

Parity

NONE

Stop Bits

TWO STOPBITS

Sync Time

50 mS

RS232

Bluetooth Enable

ENABLE

Bluetooth Reset

Ready Press ENTER

Bluetooth Protocol

MODBUS

Authentication

disable

Friendly Name

M2001D

Bluetooth Pass Reset

Ready Press ENTER

Control BT Device

XX:XX:XX:XX:XX:XX

Bluetooth Mode

MODE0

Bluetooth

Set LCD Contrast:E

************

User Line 1E

Beckwith Electric

User Line 2E

TCC300

Level 1 Access Code

Press ENT to change

Level 2 Access Code

Press ENT to change

Clear Osc Records

Ready Press ENTER

Oscillograph Message

ENABLE

HMI

DHCP Enable

ENABLE

IP Address

0.0.0.0

Net Mask

0.0.0.0

Gateway

0.0.0.0

Enter Modbus Port

502

Enter DNP Port

20000

Auto Negotiation

ENABLE

Keepalive time

7200 sec

SNTP Enable

disable

SNTP Server Address

0.0.0.0

Time Zone GMT

–5 Hr

Ethernet

Menu screens

UTILITIES

COMM MNTR

Bias Voltage

Status/Test Mode

Load Voltage

XXX.X Volts

Voltage Offset

Volt Cal Coefficient

32767 X

Volt RMS Coefficient

32762 X

Control Load I

x.x mA Lag/Lead

Curr Cal Coefficient

32767 X

Power Factor

X.XXX Lag/Lead

I Sin Coefficient

0 X

I Cos Coefficient

8192 X

Motor Current

x.xx mA

Mtr Cal. Coefficient

8192 X

Mtr Sin Coefficient

0 X

Mtr Cos Coefficient

8192 X

Calibration/Test

Mtr RMS Coefficient

8192 X

Circ Cal. Coefficien

32767 X

Circ Sin Coefficient

0 X

Circ Cos Coefficient

8192 X

LED Scroll Test

Press ENT to begin

Input Test

Press ENT to Begin

Output Test

Press ENT to test

Button Input Test

Press ENT to Begin

Change Src Input

press ENTER.

Watchdog resets: X

Total resets: X

Clear reset counters

Press ENT to begin

X1 Duration

0 ms, Avg: 0 ms

Alarm Activity

Press ENT to Begin

About

Serial Number

xxxxx

Firmware Version

D-0214VXX.XX.XX

EE Checksum

XXXXXX

Last Loaded File CRC

XXX

Hardware Number

Complete customer documentation is available in the product pages that can be accessed through www.abb.com

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