ABB NextMove e100 User manual

ABB motion control

Quick installation guide

NextMove e100

English . . . . . . . . . . . . . . . . . . . . . . . . . 3

Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 11

Español. . . . . . . . . . . . . . . . . . . . . . . . 19

Français . . . . . . . . . . . . . . . . . . . . . . . 27

Italiano . . . . . . . . . . . . . . . . . . . . . . . . 35

Svenska . . . . . . . . . . . . . . . . . . . . . . . 43

中文. . . . . . . . . . . . . . . . . . . . . . . . . . . 51

LT0305A02

Effective: 2017-06-21

LT0305A01.book Page 1 Wednesday, June 21, 2017 2:10 PM

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section Document

library on the Internet on the inside of the back cover. For manuals not available in the Document library,

contact your local ABB representative.

Drive hardware manuals and guides Code (English)

NextMove e100 Motion Controller Installation Manual MN1941WEN

NextMove e100 Wall Chart LT0230...

Mint Basic Programming MN1955

LT0305A01.book Page 2 Wednesday, June 21, 2017 2:10 PM

Quick Installation Guide – NextMove e100 3

Quick Installation Guide – NextMove e100

About this guide

This guide contains very basic information about the mechanical and electrical

installation of the NextMove e100.

Applicability

Applies to all models of NextMove e100, part numbers beginning NXE100...

Related documents

For a list of related documents in English, see the inside of the front cover.

Safety instructions

WARNING! All electrical installation and maintenance work on the product

should be carried out by qualified electricians only.

Never work on the drive, the braking chopper circuit, the motor cable or the motor

when input power is applied to the drive. After disconnecting the input power, always

wait for 5 minutes to let the intermediate circuit capacitors discharge. Always ensure

by measuring that no voltage is actually present.

A rotating permanent magnet motor can generate a dangerous voltage. Lock the

motor shaft mechanically before connecting a permanent magnet motor to the drive,

and before doing any work on a drive system connected to a permanent magnet

motor.

LT0305A01.book Page 3 Wednesday, June 21, 2017 2:10 PM

4 Quick Installation Guide – NextMove e100

Mechanical installation

Fasten the controller to the mounting base using screws through the four mounting

holes.

140 (5.51)

129 (5.08)

170 (6.69)

250 (9.84)

40.3 (1.59)

A = 4.5 mm

B = 10 mm

C = 11 mm

All dimensions shown as

mm (inches)

Drawings not to scale

Mounting keyhole and slot detail

Weight:: Approximately 700 g (1.5 lb)

LT0305A01.book Page 4 Wednesday, June 21, 2017 2:10 PM

Quick Installation Guide – NextMove e100 5

Connections

X12 AIN 0-1

& relay

X7 Encoder2

X6 Encoder1

X4 DOUT 8-11

X2 STEP 0-1

X11 DOUT 0-7

X10 DIN 0-3

(fast interrupts)

X9 DIN 4-11

X8 DIN 12-19

X13 AOUT 0-3

(demands)

X3 STEP 2-3

X5 Encoder0

X1 +24V in

CAN

USB

Ethernet

Serial

DIN3

Shield

CREF0

DIN2

Shield

CREF0

DIN1

Shield

CREF0

DIN0

DOUT0

DOUT1

DOUT2

DOUT3

DOUT4

DOUT5

DOUT6

DOUT7

USR V+

USR GND

AIN0+

AIN0-

AGND

AIN1+

AIN1-

Shield

REL COM

REL NC

REL NO

REL COM

DIN11

DIN10

DIN9

DIN8

DIN7

DIN6

DIN5

DIN4

CREF1

Shield

DIN19

DIN18

DIN17

DIN16

DIN15

DIN14

DIN13

DIN12

CREF2

Shield

CREF2

CREF1

CREF0

USR V+

USR GND

USR V+

DOUT11

DOUT10

DOUT9

DOUT8

Demand0

AGND

Shield

Demand1

AGND

Shield

Demand2

AGND

Shield

Demand3

AGND

Shield

DIR3+

DIR3-

STEP3+

STEP3-

DGND

Shield

DIR2+

DIR2-

STEP2+

STEP2-

DGND

Shield

DIR3

+5 V

STEP3

(NC)

DGND

Shield

DIR2

+5 V

STEP2

(NC)

DGND

Shield

DIR1+

DIR1-

STEP1+

STEP1-

DGND

Shield

DIR0+

DIR0-

STEP0+

STEP0-

DGND

Shield

DIR1

+5 V

STEP1

(NC)

DGND

Shield

DIR0

+5 V

STEP0

(NC)

DGND

+24 V

0 V

Mating connectors:

Sauro CTF10008

Sauro CTF12008

Sauro CTF02008

9-pin D-type plug (male)

9-pin D-type socket (female)

RJ45 plug

USB type B plug

Tightening torque for terminal block

connections is 0.25 N·m (2.25 lb-in).

Use 60/75 or 75 °C copper (Cu) wire only.

(NC) = Not Connected

For model

NXE100-16xxSx:

LT0305A01.book Page 5 Wednesday, June 21, 2017 2:10 PM

6 Quick Installation Guide – NextMove e100

X1 - Input power

X2, X3 - Stepper control outputs

X4, X11 - Digital outputs

X5, X6, X7 - Encoder inputs

Description Value

Input power

Nominal input voltage

Power consumption

24 V DC (±20%)

50 W (2 A @24 V)

Description Unit NXE100-16xxDx NXE100-16xxSx

Output type RS422 differential

outputs

Darlington

step (pulse) and

direction

Maximum output frequency 5 MHz 500 kHz

Output current 20 mA

(typical)

50 mA

(maximum sink,

per output)

Description Unit Value

USR V+ supply voltage

Nominal

Minimum

VDC

Output current

Max. source per output, one output on

Max. source per output, all outputs on

Maximum total output current

mA DOUT0-7 DOUT8-11

350 350

62.5 125

500 500

Update interval (Mint) Immediate

Switching time

No load on output

With 7 mA or greater load

100 ms

10 µs

Description Unit Value

Encoder input RS422 A/B Differential, Z index

Maximum input frequency

quadrature

MHz

Output power supply to encoders 5V (±5%)

500 mA (maximum total for all axes)

Maximum allowable cable length 30.5 m (100 ft)

LT0305A01.book Page 6 Wednesday, June 21, 2017 2:10 PM

Quick Installation Guide – NextMove e100 7

X8, X9, X10 - Digital inputs

X12 - Analog inputs

X12 - Relay output

X13 - Analog outputs

Description Unit Value

Type Opto-isolated

USR V+ supply voltage

Nominal

Minimum

VDC

Input voltage

Active

Inactive

VDC

> 12

< 2

Input current

(maximum per input, USR V+ = 24 V)

mA 7

Sampling interval ms 1

Description Unit Value

Type Differential

Common mode voltage range V DC ±10

Input impedance kΩ 120

Maximum input current mA 4.9

Input ADC resolution bits 12 (includes sign bit)

Equivalent resolution (±10 V input) mV ±4.9

Sampling interval µs 500 (both inputs enabled)

250 (one input disabled)

All models Unit All models

Contact rating (resistive) 1 A @ 24 V DC

0.25 A @ 30 V AC

Operating time (max) ms 5

Description Unit Value

Type Bipolar

Output voltage range V DC ±10

Output current (per output) mA 2.5

Output DAC resolution bits 12

Equivalent resolution mV ±4.9

Update interval ms 1

LT0305A01.book Page 7 Wednesday, June 21, 2017 2:10 PM

8 Quick Installation Guide – NextMove e100

Serial port

Ethernet interface

CAN interface

Environmental

Unit All models

Signal RS232 or RS485/422 non-isolated

Bit rates baud 9600, 19200, 38400,

57600 (default), 115200

Description Unit Value

Signal 2 twisted pairs, magnetically isolated

Protocols Ethernet POWERLINK & TCP/IP

Bit rates Mbit/s 100

Description Unit Value

Signal 2-wire, isolated

Channels 1

Protocol CANopen

Bit rates Kbit/s

10, 20, 50, 100, 125, 250, 500, 1000

Description Unit

Operating temperature range Min Max

°C

°F

+32

+45

+113

Maximum humidity % 80% for temperatures up to 31 °C (87 °F)

decreasingly linearly to 50% relative

humidity at 45 °C (113 °F),

non-condensing

Maximum installation altitude

(above m.s.l.)

2000

6560

Shock 10 G according to

IEC 60068-2-6/27 or equivalent

Vibration 1 G, 10-150 Hz according to

IEC 60068-2-6/27 or equivalent

LT0305A01.book Page 8 Wednesday, June 21, 2017 2:10 PM

Quick Installation Guide – NextMove e100 9

24 V DC supply

The NextMove e100 requires a 24 V DC power supply capable of

supplying 2 A continuously. It is recommended that a separate fused

24 V DC supply is provided for the NextMove e100, with the fuse rated

at 4 A maximum. If digital outputs are to be used, a supply will be

required to drive them - see manual MN1941WEN.

USB communication

The NextMove e100 communicates with the host PC using USB 1.1

communication.

Connect the supplied USB cable between the NextMove e100 and the

host PC's USB port (USB 1.1 or USB 2.0).

Ethernet communication

The NextMove e100 exchanges control parameters over Ethernet

POWERLINK.

Connect a CAT5 Ethernet cable between the NextMove e100 E1 or E2

connector and a POWERLINK compatible drive such as MotiFlex e100.

UL checklist

• The controller is to be used in a heated, indoor controlled environment. The

controller must be installed in clean air according to enclosure classification.

Cooling air must be clean, free from corrosive materials and electrically

conductive dust. See manual MN1941WEN for detailed specifications.

• The maximum ambient air temperature is 45 °C (113 °F) at rated current.

• The controller must be installed where the pollution degree according to UL / IEC

60664-1 shall not exceed 2.

Start-up

See manual MN1941WEN.

LT0305A01.book Page 9 Wednesday, June 21, 2017 2:10 PM

10 Quick Installation Guide – NextMove e100

LT0305A01.book Page 10 Wednesday, June 21, 2017 2:10 PM

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