YASKAWA V1000 Series Installation and operation manual

Mechanical

Electrical

Start-Up Programming

Troubleshooting

Periodic Inspection

Peripheral Devices

Specifications

Parameter List

& Operation

Receiving

Installation

and Maintenance

& Options

Network

Communications

Standards

Compliance

YASKAWA AC Drive V1000

Compact Vector Control Drive

Installation & Start-Up Manual

Type: CIMR-VA ioooooi , CIMR-VT ioooooi

Model: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 5.5 kW

400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly

and retain for easy reference, inspection, and maintenance.

Ensure the end user receives this manual.

Figure 8.1

MANUAL NO. TOEP C710606 09B

2 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 3

Table of

Contents

i. PREFACE & GENERAL SAFETY ................................ 11

i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . 12

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 12

i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . 13

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1. RECEIVING ................................................................... 23

1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.2 Model Number and Nameplate Check . . . . . . . . . 25

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.3 Drive Models and Enclosure Types . . . . . . . . . . . 28

4YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 30

IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . . 32

Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2. MECHANICAL INSTALLATION ................................... 37

2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 41

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 42

Removing and Attaching the Protective Covers . . . . . . . . . 44

Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . 44

3. ELECTRICAL INSTALLATION..................................... 51

3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 55

3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 58

Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012) . . . 58

Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)

Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038) . . . 58

3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 59

3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 62

IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

IP20/NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 65

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 65

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 65

Main Circuit Terminal Power Supply and Motor Wiring . . . 68

3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 71

Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 72

Removable Terminal Block Configuration . . . . . . . . . . . . . 74

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 5

Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . 78

3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . .80

Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

3.10 MEMOBUS/Modbus Termination. . . . . . . . . . . . .82

3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . .83

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .85

4. START-UP PROGRAMMING & OPERATION ............. 87

4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

4.2 Using the Digital LED Operator . . . . . . . . . . . . . . .91

Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 91

Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . 94

Menu Structure for Digital LED Operator . . . . . . . . . . . . . 96

4.3 The Drive and Programming Modes . . . . . . . . . . . 97

Navigating the Drive and Programming Modes . . . . . . . . 98

Changing Parameter Settings or Values . . . . . . . . . . . . . 102

Verifying Parameter Changes: Verify Menu . . . . . . . . . . 102

Switching Between LOCAL and REMOTE . . . . . . . . . . . 103

Parameters Available in the Setup Group . . . . . . . . . . . . 104

4.4 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . 106

Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . 106

Subchart A1: Simple Motor Set-Up with Energy Savings or

Speed Search using V/f Mode . . . . . . . . . . . . . . . . . . . . 108

Subchart A2: High Performance Operation Using

Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . 109

Subchart A3: Operation with Permanent Magnet Motors 110

4.5 Application Presets . . . . . . . . . . . . . . . . . . . . . . . 111

6YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

Application Preset Function (APPL) . . . . . . . . . . . . . . . . . 111

Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 111

User Parameters: A2-01 to A2-32 . . . . . . . . . . . . . . . . . . 120

User Parameter Automatic Selection: A2-33 . . . . . . . . . . 120

4.6 Basic Drive Setup Adjustments . . . . . . . . . . . . . 122

Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . 122

Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 122

Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 123

DWEZ Function Selection: A1-07 . . . . . . . . . . . . . . . . . . . 124

Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 124

Run Command Input Selection: b1-02 . . . . . . . . . . . . . . . 127

Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . . 129

Acceleration/Deceleration: C1-01 to C1-11 . . . . . . . . . . . 132

Drive Duty Mode and Carrier Frequency Selection:

C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . . 138

V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . . 139

Motor Parameters: E2-01 through E2-12

(Manually Entering Parameter Settings) . . . . . . . . . . . . . 142

Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 144

Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . . 144

Motor Protection: L1-01 and L1-02 . . . . . . . . . . . . . . . . . . 146

Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 150

4.7 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Powering Up the Drive and Operation Status Display . . . 153

Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Operating with the Load Connected . . . . . . . . . . . . . . . . . 163

Verifying Parameter Settings and Backing Up Changes . 163

Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 166

Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 168

4.8 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 171

5. TROUBLESHOOTING ................................................ 173

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 7

5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

5.2 Motor Performance Fine Tuning . . . . . . . . . . . . .177

V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . 177

Open Loop Vector (OLV) Motor Control Method Tuning 178

Motor Hunting and Oscillation Control Parameters . . . . . 180

5.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . 181

Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . 181

Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 182

5.4 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Fault Displays, Causes, and Possible Solutions . . . . . . . 187

5.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Alarm Codes, Causes, and Possible Solutions . . . . . . . . 206

5.6 Operator Programming Errors. . . . . . . . . . . . . . .217

oPE Codes, Causes, and Possible Solutions . . . . . . . . . 217

5.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . 222

Auto-Tuning Codes, Causes, and Possible Solutions . . 222

5.8 Diagnosing and Resetting Faults . . . . . . . . . . . . 226

Fault Occurs Simultaneously with Power Loss . . . . . . . . 226

If the drive still has power after a fault occurs . . . . . . . . . 226

Viewing Fault Trace Data after Fault . . . . . . . . . . . . . . . 227

Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.9 Troubleshooting without Fault Display . . . . . . .228

Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 228

Motor Does Not Rotate Properly after Pressing RUN Button

or After Entering External Run Command . . . . . . . . . . . 228

6. PERIODIC INSPECTION & MAINTENANCE .......... 243

6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .244

6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247

Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 248

Recommended Periodic Inspection . . . . . . . . . . . . . . . . 249

8YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

6.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . 252

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . 254

Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . 254

6.5 Drive Replacement. . . . . . . . . . . . . . . . . . . . . . . . 258

Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . 258

Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

7. PERIPHERAL DEVICES & OPTIONS ....................... 263

7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

7.2 Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . 267

7.3 Connecting Peripheral Devices . . . . . . . . . . . . . 269

7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . 270

Installing a Molded Case Circuit Breaker (MCCB) . . . . . . 270

Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 271

Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 271

Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . 272

Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . . 273

Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . 273

EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Installing a Motor Thermal Overload (OL) Relay on the

Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

7.5 Communication Options . . . . . . . . . . . . . . . . . . . 284

7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 285

Verifying Option Card and Product Type . . . . . . . . . . . . . 285

Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . . 286

A. SPECIFICATIONS....................................................... 289

A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 290

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 9

A.2 Single/Three-Phase 200 V Class Drive . . . . . . . . 291

A.3 Three-Phase 400 V Class Drives. . . . . . . . . . . . .294

A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . .296

A.5 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . .299

A.6 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . .302

Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . 302

Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

B. PARAMETER LIST ..................................................... 305

B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . .306

B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . 307

A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . 307

b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

H Parameters: Multi-Function Terminals . . . . . . . . . . . . 337

L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . 362

o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 366

r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

Control Mode Dependent Parameter Default Values . . . 383

V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . 385

Default Settings Determined by Drive Capacity (o2-04) and

Normal / Heavy Duty Selection (C6-01) . . . . . . . . . . . . . 386

Parameters that Change with the Motor Code Selection 395

C. NETWORK COMMUNICATIONS................................ 401

10 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

C.1 MEMOBUS/Modbus Basic Set-Up . . . . . . . . . . . 402

MEMOBUS/Modbus Communication Configuration . . . . . 402

Communication Specifications . . . . . . . . . . . . . . . . . . . . . 403

Communication Connection Terminal . . . . . . . . . . . . . . . 403

Communication Set-Up Procedure . . . . . . . . . . . . . . . . . . 405

D. STANDARDS COMPLIANCE ..................................... 409

D.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 410

D.2 European Standards . . . . . . . . . . . . . . . . . . . . . . 413

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . 413

EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 415

D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422

UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 422

Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 425

D.4 Safe Disable Input Precautions . . . . . . . . . . . . . 428

Safe Disable Function Description . . . . . . . . . . . . . . . . . . 428

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

D.5 User Setting Table. . . . . . . . . . . . . . . . . . . . . . . . 430

INDEX .......................................................................... 441

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