YASKAWA PG-X3 User manual

MANUAL NO. TOBP C730600 37B

形式 PG-X3

取扱説明書

ラインドライバタイプPG

インタフェース

安川インバータ1000シリーズオプション

製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

Installation Manual

Motor PG Feedback

Line Driver Interface

YASKAWA AC Drive 1000-Series Option

Type PG-X3

YAS KAWA ELECT RI C TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual 3

Table of Contents

1 Preface and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Option Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or

otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with

respect to the use of the information contained herein. Moreover, because Yaskawa is constantly

striving to improve its high-quality products, the information contained in this manual is subject to

change without notice. Every precaution has been taken in the preparation of this manual.

Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for

damages resulting from the use of the information contained in this publication.

4 YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems

and equipment. The selection and application of Yaskawa products remain the responsibility

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its

products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All systems or equipment designed to incorporate a

product manufactured by Yaskawa must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express

warranty only as to the quality of its products in conforming to standards and specifications

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,

or claims arising from misapplication of its products.

◆Applicable Documentation

The following manuals are available for the option:

Option

Yaskawa AC Drive 1000-Series

Option PG-X3 Installation Manual

(This book)

Manual No: TOBPC73060037

Read this manual first.

The installation manual is packaged with

the option and contains information

required to install the option and set up

related drive parameters.

Yaskawa Drive

Yaskawa AC Drive

1000-Series

Quick Start Guide

The drive manuals cover basic installation, wiring, operation

procedures, functions, troubleshooting, and maintenance

information.

The manuals also include important information about

parameter settings and drive tuning.

Access these sites to obtain Yaskawa instruction manuals:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: contact a Yaskawa representative.

Yaskawa AC Drive

1000-Series

Technical Manual

PG-X3

1 Preface and Safety

YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual 5

◆Terms

◆Registered Trademarks

Trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install

the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these

messages could cause fatal injury or damage products and related equipment and systems.

Note: Indicates supplemental information that is not related to safety messages

Drive: Yaskawa AC Drive 1000-Series

Option: Yaskawa AC Drive 1000-Series Option Motor PG Feedback Line Driver Interface: Type PG-X3

PG: Pulse Generator or Encoder Mounted on the Motor

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious

injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or

moderate injury.

1 Preface and Safety

6YAS KAWA ELECT RI C TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual

■General Safety

NOTICE

Indicates an equipment damage message.

General Precautions

• The diagrams in this book may include options and drives without covers or safety shields to

illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option

according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa

sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

NOTICE

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual 7

2 Product Overview

◆About This Product

The PG-X3 Option allows the user to connect an incremental line driver encoder (PG) for

motor speed feedback to the drive and take advantage of the V/f with PG, Closed Loop

Vector, and Closed Loop Vector for PM motors control modes. The option helps increase the

control accuracy and performance.

This PG signal allows the drive to compensate for subtle variations in the load, while

providing the drive with the necessary data to control the output frequency and maintain an

accurate constant speed.

The PG-X3 Option reads a maximum input frequency from the PG of 300 kHz. Be sure to

select a PG with an output of maximum 300 kHz when operating at maximum speed.

Note: This option cannot be used with an open collector encoder. Use option PG-B3 with open

collector encoders.

◆Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series Drive Model Number

A1000 All models

L1000A All models

8 YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual

3 Receiving

Please perform the following tasks upon receipt of the option:

• Inspect the option for damage.

Contact the shipper immediately if the option appears damaged.

• Verify receipt of the correct model by checking the model number printed on the name

plate of the option. (Refer to Figure 1 on page 9for more information)

• Contact your supplier if you have received the wrong model or the option does not

function properly.

◆Option Package Contents

◆Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the

option.

• A straight-edge screwdriver (blade depth: 0.6 mm (1/32”), width: 3.5 mm (1/8”)) is

required to wire the option terminal block.

• A pair of diagonal cutting pliers.

• A small file or medium-grit sandpaper.

Note: Tools required to prepare option cables for wiring are not listed in this manual.

Description: Option Ground Wires Screws (M3) Installation Manual

–

Quantity: 1231

PG-X3

MANUAL

YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual 9

4 Option Components

◆PG-X3 Option

Figure 1

Figure 1 PG-X3 Option Components

◆Terminal Blocks TB1 and TB2

Refer to Tabl e 5 on page 21 for details on TB1 and TB2 terminal functions and signal levels.

A – Terminal block TB1 E – Installation hole

B – Jumper for PG power supply

voltage (CN3) <1>

F – Terminal block TB2

C – Model number G – Ground terminal (installation

hole) <2>

<1> Refer to Ta b le 2 on page 18 for detail.

<2> Terminal for ground wire packaged with the option card

D – Connector (CN5)

PG-X3

CN3

Underside

IP IG

a+ z+

z−a− b−

A+ B+A− B− Z+ SD FEZ−

TB1

TB2

10 YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual

5 Installation Procedure

◆Section Safety

DANGER

Electric Shock Hazard

Do not connect or disconnect wiring while the power is on.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor

remains charged even after the power supply is turned off. After shutting off the power,

wait at least the amount of time specified on the drive before touching any components.

WARNING

Electrical Shock Hazard

Do not remove the front cover of the drive while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety

shields to show details. Be sure to reinstall covers or shields before operating any devices.

Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power to the drive is on.

Failure to comply could result in death or serious injury.

5 Installation Procedure

YASKAWA ELECTRIC TOBP C730600 37B 1000-Series Option PG-X3 Installation Manual 11

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to

overheating of electrical connections.

NOTICE

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option,

drive, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is running or outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option

and connecting any other devices.

Failure to comply may result in damage to the option.

WARNING

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