YASKAWA MP3300iec User manual

Machine Controller

Hardware Manual

MANUAL NO: YAI-SIA-IEC-7

To properly use the product, read this manual

thoroughly and retain for easy reference, inspection,

and maintenance. Ensure the end user receives this manual.

Type: MP3300iec

YASKAWA MP3300iec

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7 3

Table of Contents

1. Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4. Base Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6. Installation and Usage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7. Base Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

8. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

9. Display and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

10. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

11. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

12. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

13. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . .24

14. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

15. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

16. Ethernet Connector Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

17. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

18. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

19. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

20. Option Module - LIO-01/02 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

21. Option Module - LIO-04/05 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

22. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

23. Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

24. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

25. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

26. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

27. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . .78

in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior

written permission of Yaskawa. No patent liability is assumed with respect to the use of the information

contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the

information contained in this manual is subject to change without notice. Every precaution has been taken in

the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained in this

publication.

4YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

1 Basic Units

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7 5

1 Basic Units

“Basic Unit” is a collective term that refers to the modules in the following table.

The Basic Modules are typically connected as shown in the following examples.

Unit Name Primary Function

CPU Module Stores the module definitions and programs, and interprets the programs. The CPU Module also controls the

Optional Modules.

Base Unit Contains the power supply and provides the backplane to which Modules are mounted.

CPU Module

Base Unit

6YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

2 System Configuration Example

The following figure shows a typical system configuration.

218IF-Y1

RS-232C

Ethernet

LIO-01

LIO-02

LIO-04

LIO-05

DO-01

LIO-06

AI-01

AO-01

I/O

MECHATROLINK-III



Battery



MP3300



Front cover

for unused slot

HUB

MotionWorks IEC version

3.0.0 or higher

Optional Modules

Communications Modules

MECHATROLINK-III Cable



SERVOPACK with

MECHATROLINK-III

Communications



I/O Module with

MECHATROLINK-

III

Communications

Servomotor Servomotor Servomotor

Up to 62 stations, including I/O

I/O Modules

External outputs

External inputs

Another PLC



Ethernet communications cables



RLYOUT

connector cable

24-VDC power

supply, AC power

supply, or status

monitoring device



Power supply cable

24-VDC power

supply or AC

power supply

3 Component Part Numbers

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7 7

3 Component Part Numbers

System Components

Type Part Number Description

CPU

PMC-U-MP33004 CPU, MP3300, 4 axis, 400 MHz, 4MB SRAM

PMC-U-MP33008 CPU, MP3300, 8 axis, 400 MHz, 4MB SRAM

PMC-U-MP33020 CPU, MP3300, 20 axis, 400 MHz, 4MB SRAM

PMC-U-MP33320 CPU, MP3300, 20 axis, 800 MHz, 8MB SRAM

PMC-U-MP33332 CPU, MP3300, 32 axis, 800 MHz, 8MB SRAM

Base Unit

JEPMC-BU3304-E Base Unit with DC Power Supply, 1 Slot, MP3300iec

JEPMC-BU3303-E Base Unit with DC Power Supply, 3 Slots, MP3300iec

JEPMC-BU3302-E Base Unit with DC Power Supply, 8 Slots, MP3300iec

JEPMC-BU3301-E Base Unit with AC Power Supply, 8 Slots, MP3300iec

Option Card

JAPMC-AN2300 Analog Inputs (AI-01)

JAPMC-AN2310-E Analog Outputs (AO-01)

JAPMC-DO2300 Digital Output Module (DO-01)

JAPMC-IO2300-E Digital I/O Module (LIO-01)

JAPMC-IO2301-E Digital I/O Module (LIO-02)

JAPMC-IO2303 Digital I/O Module (LIO-04)

JAPMC-IO2304 Digital I/O Module (LIO-05)

JAPMC-IO2305-E Digital Multi-Function I/O Module (LIO-06)

JAPMC-CM2301-E Ethernet & RS232C Communication (218IF-Y1)

MECHATROLINK

Network

JEPMC-MT2000-E HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS

JEPMC-MT2020-E ADAPTER, ETHERNET TO MECHATROLINK

JEPMC-MTD2310-E I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT

JEPMC-MTA2900-E ANALOG MODULE, MECHATROLINK NETWORK, 8 INPUT

JEPMC-MTA2910-E ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT

MECHATROLINK

Cables

JEPMC-W6012-A2-E MECHATROLINK-III CABLE, 0.2 M

JEPMC-W6012-A5-E MECHATROLINK-III CABLE, 0.5 M

JEPMC-W6012-01-E MECHATROLINK-III CABLE, 1.0 M

JEPMC-W6012-02-E MECHATROLINK-III CABLE, 2.0 M

JEPMC-W6012-03-E MECHATROLINK-III CABLE, 3.0 M

JEPMC-W6012-04-E MECHATROLINK-III CABLE, 4.0 M

JEPMC-W6012-05-E MECHATROLINK-III CABLE, 5.0 M

JEPMC-W6012-10-E MECHATROLINK-III CABLE, 10 M

JEPMC-W6012-20-E MECHATROLINK-III CABLE, 20 M

JEPMC-W6012-30-E MECHATROLINK-III CABLE, 30 M

JEPMC-W6012-40-E MECHATROLINK-III CABLE, 40 M

JEPMC-W6012-50-E MECHATROLINK-III CABLE, 50 M

Accessories

JEPMC-BA3001 Replacement Battery

JEPMC-OP2300 Option Slot Cover

JEPMC-OP3001 Replacement Power Supply Side Cover

JEPMC-OP3002 Replacement Option Base Side Cover

8YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

4 Base Units

The Base Unit provides the backplane to which Modules are mounted and supplies the required power to the Modules.

There are three models of Base Units, a one-slot model, a three-slot model, and an eight-slot model. This section shows

the appearance and part names of the Base Unit and describes the connector.

Appearance and Part Names

Figure 1 illustrates the appearance of the Base Unit and a part name.

Figure 1

Figure 1 Base Unit

RLYOUT connector

Power connector

4 Base Units

YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7 9

Connector

The Base Unit has two connectors: an RLYOUT connector and a power connector.

RLYOUT Connector

The RLYOUT connector outputs the status of the CPU Module.

Figure 2

Figure 2 RLYOUT Connector Model: 734-302

Pin Assignments

Power Connector

Connect the power supply to this connector.

Figure 3

Figure 3 RLYOUT Connector Model: 734-302

Pin Assignments

No. Signal Label Description

1 OUT Normal operation: Circuit closed.

Error: Circuit open.

2 OUT

Type Model Color

DC power supply 4-2013522-3 White

No. Signal Label Description

3 24 VDC Power input wire for 24 VDC

2 0 VDC Power input wire for 0 VDC

1FG Connects to the frame ground. (Ground to

100 W max.)

10 YASKAWA America, Inc. MP3300iec Hardware Manual YAI-SIA-IEC-7

5 CPU Specifications

The hardware specifications of the CPU Unit are given in the following table.

CPU Communications Specifications

The specifications of the Communications Protocols built into the CPU Module are given in the following table.

Item CPU Specification

Model PMC-U-MP330xx

Part Number: Description

•PMC-U-MP33004: CPU, MP3300, 4 axis, 400 MHz, 4MB SRAM

•PMC-U-MP33008: CPU, MP3300, 8axis, 400 MHz, 4MB SRAM

•PMC-U-MP33020: CPU, MP3300, 20 axis, 400 MHz, 4MB SRAM

•PMC-U-MP33320: CPU, MP3300, 20 axis, 800 MHz, 8MB SRAM

•PMC-U-MP33332: CPU, MP3300, 32 axis, 800 MHz, 8MB SRAM

Flash Memory Capacity: 40 MB (32 MB of user memory)

SDRAM Capacity: 128 MB

SRAM Capacity: 8 MB (battery backup)

Calendar Seconds, minutes, hour, day, week, month, year, day of week, and timing (battery backup)

Ethernet 10Base-T or 100Base-TX

MECHATROLINK MECHATROLINK-III: 1 circuit with 2 ports

USB USB 2.0 TypeA host, 1 port

Compatible devices: USB storage

Indicators and Displays

Seven-segment display

Status indicators

USB status indicator

MECHATROLINK-III status indicators

Ethernet status indicators

Switches DIP switch: Mode switch

STOP/SAVE switch. Refer to Switches on page 16 for detailed switch information.

Protocol Mode Detail

Modbus TCP MP3300iec as Master (Client) Maximum Number of Data Blocks = 20

MP3300iec as Slave (Server) 1000 registers in, 1000 registers out, 256 coils in, 256 coils out

Ethernet/IP MP3300iec as Master (Scanner) Maximum Number of Data Blocks = 100

MP3300iec as Slave (Adapter) Total of 16 instances in, 16 instances out, arranged as 3 instances of

256 bytes, 3 instances of 128 bytes, and 10 instances of 496 bytes.

OPC read/write Any Global variable can be configured, requires OPC Server running

on PC

Custom Protocol n/a Use the YDeviceComm firmware library to create a custom

communication protocol.

Network Variables read/write Variables configured with MotionWorks IEC software that allow

automatic data transfer from controller to controller.

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