White Knight B96G8W User manual

Exploded Views

Wiring Diagram

Parts List

Error Codes & PCB Test

Disassembly Guide

May 2017

8kg

Condenser Tumble Dryer

White Knight - B96G8W

SERVICE MANUAL

Note: Please read before servicing the unit. Any problems: contact your service centre

ENERGY B CONDENSER

Buzzer Quick Low Heat Delay Start

B96G8W

IMPORTANT:Read instructions before use

Child Lock Drying Cooling End

Heat Exchanger

Bottle Full

Filter

SPECIAL COTTON

OFF

TIME SYNTHETICS

Cool Tumble

Refresh

Silk

Underwear

30'

60'

90'

Denim

Mid Dry

Iron Dry

Extra Cupboard Dry

Cupboard Dry

Iron Dry

Extra Cupboard Dry

Cupboard Dry

Exploded View 1 - General Description

Exploded View 2 - Control Panel Assembly

Exploded View 3 - Door Assembly

258

103

17 20 21

26 28 3132 33

34 35 36

Exploded View 6 - Drum Assembly Exploded View 7 - Front Panel

47 48

Exploded View 4 - Water Bottle Assembly Exploded View 5 - Plinth Assembly

37 38 39

43 44

Exploded View 10 - Base Assembly

Exploded View 8 - Front Housing Assembly

56 59

60 61 62

64 65 66 67 68 69 70 71 72 73 74

104

75 76 77

Exploded View 9 - Drum Rear Assembly

Electric diagram

White Knight B96G8W

Item

No. Part Description Crosslee Part No. Supplier Part No.

1 Door Assembly (Includes items 26 to 36) 4213 092 69351 DC80S1E.5.1(182)

2 Plinth Assembly (Includes items 43 to 46) 4213 092 69361 DC80S1E.6(182)

3 Front Panel Assembly 4213 092 71211 DC80S1E.5.2(182)

4 Control Panel Assembly (Includes items 13 to 21, 22 and 24) 4213 092 69371 DC80S1E.3(182)

5 Front Housing Assembly See exploded view 8 DC80S1E.1.2(182)

6a Side Panel ‐left hand 4213 092 71231 DC80S1E.1.3(182)

6b Side Panel ‐right hand 4213 092 71241 DC80S1E.1.3(182)

7 Water Bottle Assembly See exploded view 4 DC80S1E.4(182)

8 Base Assembly See exploded view 10 DC80S1E.1.1(182)

9 Drum Assembly 4213 092 71251 DC80S1E.7(182)

10 Top Cover 4213 092 71261 DC80S1E.2(182)

11 Drum Rear Assembly See exploded view 9 DC80S1E.9(182)

12 Back Panel Assembly (Includes item 105 and terminal block) 4213 092 71271 DC80S1E.1.4‐1(182)

103 Belt 4213 092 69631 DC80S1E.1.1‐12(182)

105 UK Supply Cord 4213 092 69641 XDQ05‐60

13 Selector Knob 4213 092 69381 DV60Q1E.3.1‐1

14 Knob Insert 4213 092 69391 DV60Q1E.3.1‐2

15 Knob Shaft 4213 092 69401 DV60Q1E.3.1‐3

16 Control Panel 4213 092 69411 DC80S1E.3‐1(182)

17 Selector Buttons 4214 092 69421 DC80S1E.3‐4(182)

18 Start/Pause Button 4213 092 69431 DC80S1E.3‐3(182)

19 Lens 1 Available as part of item 4 DC80S1E.3‐8(182)

20 Lens 2 Available as part of item 4 DC80S1E.3‐9(182)

21 Display Lens Available as part of item 4 DC80S1E.3‐6(182)

22 Display Bracket Available as part of item 4 DC80S1E.3‐7(182)

23 Display PCB 4213 092 69441 DC80S1E.8‐3(182)

24 PCB Housing Available as part of item 4 DC80S1E.3‐2(182)

25 Main PCB 4213 092 69451 DC80S1E.8‐2(182)

26 Door Outer Available as part of item 1 DC80S1E.5.1‐1

27 Door Hinge Cap Available as part of item 1 DV60Q1E.5‐6

28 Door Hinge Cover Available as part of item 1 DC80S1E.5.1‐6(182)

29 Door Hook Cover Available as part of item 1 DC80S1E.5.1‐7(182)

30 Door Hook Available as part of item 1 DC80S1E.5.1‐3(182)

31 Door Switch Strike Available as part of item 1 DC80S1E.5.1‐9(182)

32 Door Hinge Available as part of item 1 DC80S1E.5.1‐4(182)

33 Door Inner Frame Available as part of item 1 DC80S1E.5.1‐2(182)

34 Door Seal 4213 092 69461 DC80S1E.5.1‐8(182)

35 Door Filter 4213 092 69471 DC80S1E.5.1.1(182)

36 Door Inner Available as part of item 1 DC80S1E.5.1‐5(182)

37 Bottle Handle 4213 092 69481 DC80S1E.4‐2(182)

38 Bottle 4213 092 71281 DC80S1E.4‐1(182)

39 Pipe (Pump to Bottle) DC80S1E.1.1‐10(182)

40 Water Pipe Nozzle DC80S1E.4‐4

42 Overflow Water Pipe DC80S1E.1.1‐11(182)

41 Bottle Housing 4213 092 71301 DC80S1E.4‐5(182)

43 Heat Exchanger Door Pin Available as part of item 2 DC80S1E.6‐4(182)

44 Plinth Available as part of item 2 DC80S1E.6‐1(182)

45 Heat Exchanger Door Available as part of item 2 DC80S1E.6‐2(182)

46 Door Latch Available as part of item 2 DC80S1E.6‐3(182)

47 Lifter Available as part of item 9 DV60Q1E.7.1‐1(182)

48 Drum Wrapper Available as part of item 9 DC80S1E..7.1(182)

DRUM ASSEMBLY ‐EXPLODED VIEW 6

GENERAL DESCRIPTION ‐EXPLODED VIEW 1

CONTROL PANEL ASSEMBLY ‐EXPLODED VIEW 2

DOOR ASSEMBLY ‐EXPLODED VIEW 3

WATER BOTTLE ASSEMBLY ‐EXPLODED VIEW 4

4213 092 71291

PLINTH ASSEMBLY ‐EXPLODED VIEW 5

51 Front Panel Available as part of item 3 DC80S1E.5.2‐1(182)

52 Door Lock Assembly 4213 092 69491 DC80S1E.5.2‐4(182)

53 Microswitch Rocker DC80S1E.1.2‐13(182)

54 Microswitch Spring ( includes item 56) DC80S1E.1.2‐14(182)

55 Microswitch Bracket DC80S1E.1.2‐12(182)

56 Microswitch (Door) 4213 092 69501 XDQ09‐03(182)

59 Filter (Secondary) 4213 092 69511 DC80S1E.5.1.1(182)

60 Front Housing Seal 4213 092 69521 DC80S1E.1.2‐8(182)

61 Drum Seal 4213 092 69531 DC80S1E.1.2‐4(182)

62 Front Housing Inner Cover Available as part of item 67 DC80S1E.1.2‐2(182)

63 Lamp Lens Available as part of item 67 DC80S1E.1.2‐5(182)

64 Exhaust Thermistor 4213 092 69541 XDQ07‐03

65 Exhaust Thermistor Gasket Available as part of item 67 DC80S1E.1.2‐16(182)

66 Front Housing Outer Cover Available as part of item 67 DC80S1E.1.2‐3(182)

67 Front Housing (includes item 60 and 61) 4213 092 71481 DC80S1E.1.2‐1(182)

68 13mm Nut GB/T41‐2000

69 Washer XLD01‐10

70 Front Wheel Axle DC80S1E.1.2‐19(182)

71 Wheel DC80S1E.1.2.3(182)

72 M8 Hex Nut GB/T6177.1‐2000

73 Lamp Gasket Available as part of item 67 DC80S1E.1.2‐20(182)

74 Sensing Bar Available as part of item 67 DC80S1E.1.2‐10(182)

61 Drum Seal 4213 092 69531 DC80S1E.1.2‐4(182)

75 Rear Wheel Assembly 4213 092 71331 DC80S1E.1.2‐18(182)

76 Drum Rear Assembly ‐(Includes items 61, 2x 75 & 77) 4213 092 71341 DC80S1E.7.1(182)

77 Heater Assembly 4213 092 69551 DC80S1E.8‐1(182)

78 Foot 4213 092 71351 DC80S1E.1.1‐14(182)

79 Base Moulding 4213 092 71361 DC80S1E.1.1‐1(182)

80 Capacitor 4213 092 69561 XDQ11‐09

81 Pump 4213 092 69571 XDQ20‐01

82 Float 4213 092 71371 DC80S1E.1.1‐8(182)

83 Baffle Available as part of item 79 DC80S1E.1.1‐15(182)

84 Pump Cover 4213 092 71381 DC80S1E.1.1‐7(182)

85 Spring 4213 092 71391 DC80S1E.1.1.1‐4(182)

86 Re‐Circulating Fan 4213 092 69581 DC80S1E.1.1.1‐5(182)

87 Fan Washer 4213 092 71401 XLD01‐08

88 Motor Resilient Ring DC80S1E.1.1.1‐3(182)

89 Motor Mounting Ring DC80S1E.1.1.1‐2(182)

90 Motor 4213 092 69591 XDQ04‐15

91 Idler Washer 4213 092 71421 DC80S1E.1.1.1‐8(182)

92 Belt Pulley 4213 092 71171 DC80S1E.1.1.1.1(182)

93 Cooling Fan Cover 4213 092 71431 DC80S1E.1.1.1‐9(182）

94 Cooling Fan 4213 092 69601 DC80S1E.1.1.1‐6(182)

95 Cooling Air Inlet Duct 4213 092 71441 DC80S1E.1.1‐5(182)

96 Motor Mounting Bracket 4213 092 71451 DC80S1E.1.1.1‐1(182)

97 Re‐circulating Fan Cover 4213 092 71461 DC80S1E.1.1‐4(182)

98 Microswitch (Heat Ex) 4213 092 69611 XDQ09‐04

99 Heat Exchange

4213 092 69621 DC80S1E.1.1.2(182)

100 Cooling Air Duct Available as part of item 79 DC80S1E.1.1‐3(182)

101 Re‐Circulating Air Duct DC80S1E.1.1‐2(182)

102 Microswitch Cover DC80S1E.1.1‐13(182)

104 Microswitch (Float) 4213 092 69751 XDQ09‐05

FRONT PANEL ASSEMBLY ‐EXPLODED VIEW 7

FRONT HOUSING ASSEMBLY ‐EXPLODED VIEW 8

4213 092 71411

4213 092 71471

DRUM REAR ASSEMBLY ‐EXPLODED VIEW 9

BASE ASSEMBLY ‐EXPLODED VIEW 10

4213 092 71311

4213 092 71321

Error Codes – B96G8W

Display Error/Fault

E1 Thermistor on heater, O/C or S/C

E2 Heater fault

E3 Thermistor in exhaust, O/C or S/C

dOp Door open or heat exchanger not fitted properly

ErP Program selection error

B96G8W – PCB quick check

SW1 Rotary Switch LED1 Start/Pause LED7 Low Heat

SW2 Start/Pause LED2 End LED8 Quick

SW3 Delay Start LED3 Cooling LED9 Buzzer

SW4 Low Heat LED4 Drying LED10 (if fitted) Heat Exchanger

SW5 Quick LED5 Child lock LED11 Bottle Full

SW6 Buzzer LED6 Delay Start LED12 Filter

•It is recommended that the dryer is plugged into an Ammeter prior to the tests being carried out as this will help diagnose

any heater issues.

•To enter the PCB quick check mode, turn the rotary selector to the ‘OFF’ position. Press and hold the ‘Buzzer’ and ‘Delay

Start’ switches at the same time whilst rotating the rotary selector clockwise one step.

•The dryer should power up and the main display should flash ‘888’ and all other LED’s should flash. Follow then the

sequence below:

Procedure Item tested What should happen

Press SW2 (Start/Pause)

button LED12 (Filter) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED11 (Bottle Full) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED10 (Heat Exchanger) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED1 (Start/Pause) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED7 (End) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED3 (Cooling) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button LED4 (Drying) lights, dSP displayed on main display

Press SW2 (Start/Pause)

button

Switches and

LEDs

LED5 (Child lock) lights, dSP displayed on main display

Press SW6 (Buzzer)

button Buzzer LED3 (Buzzer) lights, buzzer should sound

10 Press SW5 (Quick) button Quick LED LED8 (Quick) lights, buzzer should sound

Press SW4 (Low Heat)

button

Low Heat

LED LED7 (Low Heat) lights, buzzer should sound

Press SW3 (Delay Start)

button

Delay Start

LED LED6 (Delay Start) lights, buzzer should sound

SW6

LED9

SW5 SW4 SW3 SW2 SW1

LED8 LED7 LED6 LED5 LED4 LED3 LED2

LED1

LED10 LED11 LED12

Press SW2 (Start/Pause)

button Sensing rods

The main display should show ‘1A0’. Open the dryer door and place

hands across the sensing rods. The main display should scroll down to

display a value in the range of ‘100’ to ‘105’. Remove hand and after a

second, the display should scroll back up to ‘1A0’. Shut the door.

14 Press SW2 (Start/Pause)

button

Exhaust

Thermistor

Checks the Exhaust Thermistor. The main display should show

typically ‘219’. If the device is open or short circuit, an error message

(E3) is displayed and dryer does not operate.

15 Press SW2 (Start/Pause)

button

Inlet

Thermistor

Checks the Inlet Thermistor. The main display should show typically

‘319’. If the device is open or short circuit, an error message (E1) is

displayed and dryer does not operate.

16 Press SW2 (Start/Pause)

button

Door

microswitch

If door closed, ‘4cd’ is displayed on the main display. If the door is

open, ‘4OP’ is displayed on the main display.

17 Press SW2 (Start/Pause)

button

Heat

exchanger

microswitch

If the exchanger is in position, ‘5cd’ is displayed on the main display. If

the exchanger is removed, ‘5OP’ is displayed on the main display.

18 Press SW2 (Start/Pause)

button

Motor rotates

anticlockwise

rotation

‘6LL’ is displayed on the main display and drum rotates anticlockwise

(open door to check)

19 Press SW2 (Start/Pause)

button

Motor rotates

clockwise

rotation

‘7rr’ is displayed on the main display and drum rotates clockwise (open

door to check)

20 Press SW2 (Start/Pause)

button

Heater 700W

element

‘8hL’ is displayed on the main display, drum rotates clockwise and

700W element is powered (current is roughly 4.5A)

21 Press SW2 (Start/Pause)

button

Heater

1500W

element

‘9hh’ is displayed on the main display, drum rotates clockwise and

1500W element is powered (current is roughly 7.5A)

22 Press SW2 (Start/Pause)

button

Check full

heater

‘hLh’ is displayed on the main display, drum rotates clockwise and both

sections of heater are powered (current roughly 10.5A)

23 Press SW2 (Start/Pause)

button

Float switch

position

Float is high (i.e. sump full) if ‘h’ is displayed on main display; float is

low (i.e. sump empty) if ‘L’ is displayed on main display.

24 Press SW2 (Start/Pause)

button

Pump and

float position

With water in the sump and the float switch tripped, ‘hPU’ will be

displayed. If the sump is empty, ‘LPU’ will be displayed.

The pump will then operate within 20 seconds. If the sump is full, the

water should be removed and the float will drop, with the display

changing from ‘hPU’ to ‘LPU’. If the pump works correctly, the display

will show ‘LPS’. If this does not happen (i.e. faulty pump or jammed

float switch), an error code will be displayed on the main display.

25 Press SW2 (Start/Pause)

button Rotary Switch Display should show ‘2:50’. Further rotation of the rotary switch will

then show the drying time of the relevant program selected.

•Turn the rotary selector to the ‘OFF’ position to exit test mode.

I Warburton 18-08-16

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