Wheeler-Rex 6600 User manual

WheelerMfg.DivRexInternationalUSAInc.

3744JeffersonRoad

Ashtabula,OH44004USA

Tel:8003217950

Fax:4409922925

wheeler@wheelerrex.com

www.wheelerrex.com

2

KeyParts4

PipeandMachineAlignment21

Changing/ReplacingtheRoller22

Changing/ReplacingtheShaft23

CopperRollGrooveSpecs23

6600PartsDiagramandList25

6601PartsDiagramandList27

MinimumandMaximumWallThickness20

ManualRollGrooveOperation6

GrooveDepthAdjustment9

WheelerRex7090PoweredOperation10

WheelerRex6790PoweredOperation14

Ridgid®300PoweredOperation15

StandardRollGrooveSpecs19

ImportantInformationandSafety3

GeneralMaintenance3

6602SteelSet29

6603R30030

6604WheelerRexBracketSet31

CopperRollGrooveKit660532

TableofContentsModel6600ManualRollGroover

3

ToolScope

TheWheelerRexModel6600RollGrooverisdesignedtoformstandardrolledgroovesinsteelandstainless

steelpipe(seepipecapacityspecifications);byeitherusingapowersourceormanually.The6600RollGroover

hasbeendesignedfor‘jobsite’stylework,notfabshoporproductionwork.Withtheratchet,youcaneasily

rollgroovepipemanually.It’swiththeextremelightweight,durabledesignthatmakesthistoolportableandeasy

touseoverhead.

Important–ReadBeforeOperating

Beforeoperatingthe6600RollGroover,readandfollowallsafetyinformation,instructionsinthismanual.

PersonalSafetyInformation

·Seriousinjuriescanoccurifalloperatinginstructions&safetyinformationisnotfollowed.

·Lossofbodypartsifglovesorclothingarecaughtinmovingparts.

·Eyeinjuriesduetoworkpiecechipsorthrownworkpiece.

·Brokenbonesfromfallenworkpieceorifmachinetipsover.

·Alwaysusepersonalprotectiveequipment,eyeglasses,safetyshoesandhardhat.

WorkAreaSafety

·Keepworkareacleanandclearofdebris.

·Keepfloordryandfreeofoiloranyslipperyliquid.

·Makesureyourworkareaiswelllit.

·Keepbystandersandchildrenawayofworkareafortheirandyoursafety.

ElectricalSafety

·Inspectcordendsforfrayedandbrokenends.Neverpulloncord.Keepawayfromsharp

objectsandexcessiveheat,andmovingparts.

·Donotuseadaptersonplugends.Plugendsshouldmatchoutlets.

·Donotusepowertoolsinwetconditions.UseaGFCIifoperatingindamplocations.

·Alwaysuseasuitableextensioncordforoutdooruse.

GeneralSafety

·Readandunderstandallinformationinoperationmanual.

·Besuretoknowallfunctionsandlocationofallfeaturesontoolpriortooperation.

GeneralMaintenance

·Priortoeachuse,inspectbothshaftandroller.Replaceifwornordamaged.

·Inspectallothermovingparts.Replaceifwornordamaged.

·Withmultipurposegrease,lubricaterollgrooveratallthreegreasefittings.

·Refertothreadingmachinemanualformaintenancepertainingtothispowersource.

ToolUseandCare

·Storeunusedtoolsawayfromchildrenoranyotheruntrainedpeople.

·UseonlyWheelerRextoolswithorincombinationwiththistool.

·Doregularmaintenanceinspections,lubricatetoolandcheckformisaligned,looseorbindingparts.

·Neverforceoroverfeedthistool.Useaccordinglytoprintedinstructions.

·AlwayshaveyourtoolservicedbyanauthorizedWheelerRexServicecenter.

OtherRecommendedAccessories

·WheelerRex#71DiameterTape

·WheelerRex#4160TripodViseStand

·WheelerRex#851FoldingTripodPipeSupportw/heavydutyballtransferhead

PipeCapacitySpecifications

·1¼”–6”Schedule10steelpipe

·1¼”–6”Schedule40steelpipe

·1¼”–6”Schedule10stainlesssteelpipe

Important Information

4

PinionGear

GearCover

GageKeys

TopPlate

GreaseFittings

FeedScrew

Shaft

GreaseFitting

DepthAdjustmentScrew

Roller

Manual Roll Groover Key Parts Part 1

Manual Roll Groover Key Parts Part 2

Handle

Body

SkidPlate

Balldetent

LocatedonFeedScrewtohelpholdratcheton

Balldetent

LocatedonPinionGearShafttohelphold

ratcheton.

Manual Roll Groove Operation Part 1

Turnfeedscrewcounterclockwisetoraiserollerupfar

enoughtoenablepipewalltofitbetweenrollerandshaft.

FeedScrew

Roller

Shaft

Placedriveextensionontopiniongearshaft.

Placepipewallbetweenrollerandshaft.Turn

feedscrewclockwiseuntiltherollerandshaft

lightlypinchthepipewall.Theunitshouldbe

stableenoughtonotslidearoundthepipe,yet

notpinchthepipe.Pipeshouldbepushedup

againsttheskidplateontherollgroover.

1

2

Manual Roll Groove Operation Part 2

DepthGageScrew

DepthGageKey

Turnthedepthgagescrewcounterclockwise.

Theheadofthescrewshouldbehighenoughto

allowthegagekeytobeplacedunderneath.Turn

thedepthgagescrewclockwiseuntilthescrew

headtouchesthegage.

Selectdepthgageaccordingtopipediameterand

schedule.

Removethedepthgagekeyfromunderneaththe

screw.Thereshouldnowbeagapunderthe

depthgagescrewhead.

Placebentratchetonthefeedscrew.Advance

thefeedscrewwith1/4”to1/2”turnsintheclock

wisedirection.

Directionarrowsarelocatedongearcover

Afteradvancingthefeedscrew,placetheratchet

withthedriveextensionontothedriveextension.

Rotateratchetinaclockwisedirection.Direction

arrowsarelocatedaroundpiniongearshaft.

4

7

6

Manual Roll Groove Operation Part 3

RepeatSteps6and7untilthedepthadjustscrew

touchesthetopplate.Atthispointtherollgrooveis

complete.

Rollgroovecomplete.

Turnfeedscrewcounterclockwisetoreleaseroller

fromgroove.Makesurethattherollerishigh

enoughtoclearthedimpleontheinsideofthepipe.

Removerollgroovetoolfrompipe.

Measuregroovewithadiametertapeupon

completion.

8

9

10

Making Groove Depth Adjustments

Ifthegroovemeasurestoosmallortoolarge,adjustmentscanbemade.Thelinelocatedontopof

thedepthadjustmentscrewisformakingtheseadjustments.

Each1/4turnofthedepthadjustscrewwillproduce.020”inchangeonthediameterofthegroove.

Therefore,turningthescrewintheclockwisedirectionwillmakethegroovediameterlarger.

Counterclockwisedirectionwillmakethegroovediametersmaller.

WheelerRex 7090 Power Roll Groove Operations Part 1

Movethecarriageasclosetothechuckas

possible..

Addtheshaftextender.Therearetwo(2)set

screwtosecuretheextendertotheshaft.

Addthesupportbracketstoeachsideoftheroll

groovemainblock.Therearetwo(2)sockethead

capscrewsrequiredpersidetoholdthese

bracketson.

Openthechuckandinserttheshaftextender.

1

4

2

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