Utility Solutions BREAK-SAFE USBS-15-1 Installation instructions

Phone (828)323-8914

Fax (828)323-8410

Email [email protected]

Web www.utilitysolutionsinc.com

101 33rd Street Drive SE · Hickory, NC 28602

B-01032

USBS

Field Inspection (12-17-18)

FIELD INSPECTION PROCEDURE

BREAK-SAFE

Load Break & Pick-up Tool

Follow the steps below before EACH use of the BREAK-SAFE®.This procedure does NOT replace or eliminate the periodic maintenance

that is recommended every 2 years.

Visually inspect the tool. If any of the following are found,

remove the tool from the eld and perform service:

• Soot or Dirt buildup on

components

• Damage to contacts

• Cracks of 1/4” or more on

outer tube

• Damaged Load Break Ring.

Ring should rotate freely

(shaft should NOT rotate)

• Damaged or discolored

Yellow Tube

• Damaged Conductor Hook

or Duckbill

• Loose Conductor Bar

• Damaged Safety Lock

• Out of Date Maintenance

Decal (maintenance

recommended every 2

years)

A) With the tool in the CLOSED position, use a voltmeter, conrm

continuity exists between the Conductor Bar and the Conductor

Hook.

B) Conrm continuity exists while pulling the Load Break Ring

toward the open position. Continuity should exist until the load

break mechanism is engaged and the tool locks in the open

position.

C) Conrm NO continuity exists between the Conductor Bar and

the Conductor Hook when the tool is in the fully opened positioned.

! !

WARNING

Carefully read and fully understand the manual prior to

operating, maintaining or testing this device. Improper

operation, handling or maintenance of this device can result

in death, grievous personal injury and or equipment damage.

Exert a steady downward movement

on the Load Pick-up Trigger (D). The

Load Break Ring Assembly should

retract forcefully into the Clear Tube

Assembly. The tool should operate

rmly and smoothly.

With the tool in the Lock Close

position, conrm the Brass

Contacts are fully seated (E). The

Brass Contacts will t inside one

another so the ngers of the top

Brass Contact are touching the lip

of the lower Brass Contact.

The Brass Contacts should remain seated with the tool in

the CLOSED position (F). Push the Load Break Ring up and

into the tool to ensure the Brass Contacts are fully seated. The

tool will require service and should NOT be used if the Brass

Contacts cannot be fully seated.

VISUAL INSPECTION

CONTINUITY

RESET TOOL

0.25

---

0.25

The BREAK-SAFE® will only reset when the Brass

Contacts are fully seated.

Fully Seated

The Brass Contacts do not carry the load during Load

Break operation. The current path will exist inside the

tool until the load break mechanism is triggered.

Brass Contacts

PATENT NO. 6,078,008 Other Patents Pending

Phone (828)323-8914

Fax (828)323-8410

Email [email protected]

Web www.utilitysolutionsinc.com

101 33rd Street Drive SE · Hickory, NC 28602

B-01032

USBS

Field Inspection (12-17-18)

UNLOCKED

LOCK

OPEN

FIELD INSPECTION PROCEDURE

BREAK-SAFE®Load Break & Pick-up Tool

! !

DANGER

eSafetyLockdoesnotRESETthetool.RefertoInspectionProcedureonreversesideand

theOperationManualforcompleteinstructionsonproperlyresettingtheBREAK-SAFE™.

LOCKED

Conductor

Hook

Load Pick-up Trigger

(located under Lock)

Conductor Bar

Load Break Ring

(should rotate freely)

Internal

Yellow Tube

Yellow

Safety

Lock

Brass

Contacts

Floating Head Duckbill Head

! !

WARNING

Always remove the BREAK-SAFE®from the circuit, or remove the jumper attached to

the conductor bar, aer each load break operation.

e BREAK-SAFE®is not rated insulation nor is it considered a “visible gap”.

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