Trane Tracer AH541 Assembly instructions

June 2008 3270 3403 D

Installation Sheet

Frame-mounted Tracer™ AH541 Controller

Order Numbers: BMTA000CAB00

The frame-mounted Tracer AH541 controllers can be used to replace controllers in existing equipment or mounted in new

equipment or custom enclosures.

NOTICE

Avoid Equipment Damage!

Install and use the controllers as specified by the manufacturer. Failure to do so may result in equipment damage.

Warnings, Cautions, and Notices

Warnings, cautions, and notices are provided in appropriate places throughout this document:

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury. It may also be used to alert against unsafe practices.

NOTICE:Indicates a situation that may result in equipment or property-damage only accidents.

3270 3403 D 2

Frame-mounted Tracer™ AH541 Controller

Operating Environment Requirements

Make sure that the operating environment conforms to the specifications listed in Ta b l e 1 .

Enclosure Requirements

Before installing the frame-mounted controller, ensure that the enclosure or mounting space meets the following

minimum requirements:

• Minimum clearance (shown in the illustration below)

• 24 Vac dedicated power supply

• Compliance with National Electrical Code™ (NEC) and applicable local electrical codes for high-voltage power wiring

to the enclosure

Figure 1. Minimum clearances

Table 1. Specifications

Temperature: From -40°F to 158°F (-40°C to 70°C)

Humidity: 5–95% non-condensing

Power requirements: 21–27 Vac (24 Vac nominal)

Altitude: 6500 ft (2000 m)

Installation: Category 3

Pollution: Degree 2

BO5

BO4

BO3

BO2

BO1

BO6

24VAC

AO4

AO3

AO6

AO5

AO2

IN3

IN2

IN1

AO1

IN6

IN7

IN5

IN11

IN12

IN10

IN9

IN8

IN4

1/2 in. (13 mm)

6 in. (152 mm)

(For I/O wires)

1/2 in. (13 mm)

33270 3403 D

Frame-mounted Tracer™ AH541 Controller

Installing the Termination Board

To install the termination board:

1. Remove the controller from its packaging and separate the top and bottom frames.

2. Using the bottom frame (with the termination board) as a template, mark the location of the four mounting holes and

the grounding screw on the mounting surface.

3. Set aside the controller and then drill holes for #8 (4 mm) screws at the marked locations.

4. Drill a 1/8 inch diameter pilot hole for the supplied grounding screw.

5. Secure the controller to the mounting surface with the enclosed using #8 (4 mm) screws (not supplied) in the mounting

holes.

Figure 2. Dimensions and mounting holes

Mounting hole

(4x)

Grounding screws

location

3270 3403 D 4

Frame-mounted Tracer™ AH541 Controller

Installing the Main Circuit Board

The controller does not ship with the top plastic frame installed. The board can be kept in the office and programmed while

the enclosure is mounted and wired. After programming has been completed, connect the circuit board to the termination

board.

To begin, verify that the 24 Vac power cable is not connected to the termination board and then install the main circuit

board as shown in Figure 3, p. 5:

53270 3403 D

Frame-mounted Tracer™ AH541 Controller

Figure 3. Installing the main circuit boards

BO5

BO4

BO3

BO2

BO1

BO6

24VAC

AO4

AO3

AO6

AO5

AO2

IN3

IN2

IN1

AO1

IN6

IN7

IN5

IN11

IN12

IN10

IN9

IN8

IN4

BO1 BO3 BO5

BO2 BO4 BO6

SERVICE COMM

FAN EX FAN TEST STATUS

BO5

BO4

BO3

BO2

BO1

BO6

24VAC

AO4

AO3

AO6

AO5

AO2

IN3

IN2

IN1

AO1

IN6

IN7

IN5

IN11

IN12

IN10

IN9

IN8

IN4

BO1 BO3 BO5

BO2 BO4 BO6

SERVICE COMM

FAN EX FAN TEST STATUS

1. Hold the top frame (A) at a 90° angle to the bottom frame (B).

2. Connect the 60-pin cable (C) to the 60-pin cable ejector slot (D) by pressing down firmly on the cable until the ejector

tabs collapse and snap over the ends of the cable. Then, connect the 20-pin cable (E) to the 20-pin slot (F).

3. Align the snaps on the top frame (G) with the mounting locks on the bottom frame and then push the two frames

together in the direction indicated by the arrows.

Note: You will hear a click when the frames connect. For controllers with an operator display, connect the operator-

display cable to the circuit board.

4. Install the supplied grounding screw (6-32 x 2 inch, thread-rolling screws) into the assembly and turn it into the

sheet metal backing.

Grounding

screw

Important: The 60-pin cable ejector is designed to eject the 60-pin cable when disconnecting (refer to the lower right inset above).

Ensure that the slot keys are

aligned when connecting the

60-pin cable to the 60-pin

cable ejector.

Grounding screw

5. Locate the 24 Vac power

connector on the termination

board. Remove the mating plug

with screw terminals.

6. Attach the 24 Vac power-supply

cable to the screw terminals on

the mating plug.

7. Connect the 24 Vac power cable to

the termination board (H). The

green status LED will light (I).

www.trane.com

For more information, contact your local Trane

office or e-mail us at comfor[email protected]

Literature Order Number 3270 3403 D

Date June 2008

Supersedes 3270 3403 C

Trane has a policy of continuous product and product data improvement and reserves the right to

change design and specifications without notice.

Tracer, Trane, and the Trane logo are trademarks of Trane in the United States and other countries. All

trademarks referenced in this document are the trademarks of their respective owners.

Tracer AH541 Declaration of CE Conformity

The manufacturer hereby declares that the product:

Conforms to the following standards or other normative documents:

This document validates CE conformity of the Tracer AH541 modular configurable controller.

Manufacturer name: Trane

Manufacturer address: 4833 White Bear Parkway

St. Paul MN 55110, USA

Product name: Tracer AH541modular configurable controller

Model numbers: BMTA000BAB00, BMTA000BAB01, BMTA000CAB00

Electromagnetic emission:

(by Council directive 89/336/EEC)

EN61000-6-4:2001

Radiated EN61000-3-2:

Conducted EN61000-3-3:

Amendment A14:2000

1995 Class B limit

Electromagnetic immunity:

(by Council directive 89/336/EEC)

EN61000-6-2:1999

IEC 1000-4-2:1995

EN61000-4-2

±6.0 kV by contact

±8.0 kV by air

IEC 1000-4-3:1995

EN61000-4-3:1996

Amendment A1:1998

10.0 V/m

80 to 1000 MHz

IEC 1000-4-4:1995

EN61000-4-4

±2.0 kV ac power lines

±1.0 kV signal lines

IEC 1000-4-5:1995

EN61000-4-5

±2.0 kV

IEC 1000-4-6:1996

EN61000-4-6

10.0 V

0.15 to 80 MHz

IEC 1000-4-8:1993

EN61000-4-8

IEC 1000-4-11:1994

EN61000-4-11

When and Where Issued

Electromagnetic Emission: 05/18/2001

Electromagnetic Immunity: 05/18/2001

Mark of Compliance:

John Olson

Design/Compliance Engineer

European contact

Societe Trane (Epinal, France)

1, rue des Ameriques, B.P. 6

F-88191 Golbey Cedex, France

Phone: (33) 329.31.73.00

Fax: (33) 329.81.24.98

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